• Proceedings of the Korean Society of Precision Engineering Conference
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• 2002.05a
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• pp.905-909
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• 2002

Commutators of a starting motor for automobiles has been produced through various processes such as forging, segmenting, and assembling. And the conventional method producing an automotive motor commutator is not appropriate for saving material and cost, because it makes each segment separated one by one. Therefore a new process design is required in oder to avoid the assembling process. In this study, a new process design of the commutator of an automotive starting motor has been carried out to save material and manufacturing time by FE analysis. In the FE analysis, three forging processes are proposed for producing the copper(ASTM Cl1000) commutators of a starting motor. And forging experiments are performed to make an unsegmented commutator in order to verify the theoretically proposed process. And then, in order to get the final product, the forged commutator is passed through various postprocessing such as resin terming, and machining. From the experimental result, the forging process proposed from the FE analysis is verified to be an economical method for producing the commutator of an automotive starting motor.

• 방재와보험
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• s.131
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• pp.52-53
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• 2009

이번 탐방은 천년고도(古都) 경북 경주시에 위치한 자동차부품 생산공장일 발레오전장시스템스코리(주)를 방문하였다. 승용차와 상용차로 구분된 공장을 대지면적 $101,606m^2$, 건물 연면적 $65,038m^2$규모에 자동차용 발전기, 시동모터, 디스트리뷰터 등을 생산하고 있다. 지난 1999년 프랑스의 세계적인 자동차 전장시스템회사인 발레오에 합병된 이후 현대, 기아, GM대우, 르노 삼성, 쌍용 등에 각종 자동차 전장시스템을 납품하고 있다.

• Journal of the Korean Society of Propulsion Engineers
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• v.25 no.5
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• pp.1-9
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• 2021

As part of the commercialization research of small gas turbine engines, starting and normal operation control logic research of small gas turbine engine was conducted. It was investigated how the igniter, starting motor and fuel pump/valve are controlled during the ignition and normal operation process and it was applied to the prototype engine control unit(ECU) of the small gas turbine engine for commercialization research. Based on the ground test results, an ECU for flight test is being developed, and after completion of the development, an altitude test will be performed through an altitude test facility of Korea Aerospace Research Institute.

• Journal of the Korean Institute of Gas
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• v.17 no.6
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• pp.15-19
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• 2013

This paper is to analyze and study the cause of fire examples produced because of short phenomenon by electric connecting damage and contacting engine over-heating with combustible materials in engine room of vehicle. In the first example, it knew the fact that the fire produced by contacting with body of vehicle because of loosed of bracket bolt for wire fixing that installed on the transmission case the battery power cable supply the power from battery of engine room to starting motor. In the second example, it certified the fire by short phenomenon because of insulation tape melting wound wiring lined from battery to starting motor. In the third example, it sought for fire's cause that melting phenomenon the wire coating by overheated engine as the wire disconnected with connector by the vibration. Therefore, the fire of system including engine electric made in the danger the people in the car by failure of engine and other system. And than, the car's driver must manage and examine a vehicle conscientiously.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2008.11a
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• pp.299-304
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• 2008

Starting characteristics of the axi-symmetric second throat exhaust diffuser (STED) with zero-secondary flows are numerically investigated. Renolds-Average Navier-Stokes equations with a standard ${\kappa}-{\varepsilon}$ turbulence model incorporated with enhanced wall treatment are solved to simulate the diffusing evolutions of the nozzle plume. Minimum (optimum) starting pressure difference of 20$\sim$25% between 1-D theory and the measured data validated from previous results[5] is also applied to predict the range of an effective diffuser expansion ratio (Ad/At) in this system.

• Transactions of the Korean Society for Noise and Vibration Engineering
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• v.18 no.10
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• pp.1065-1072
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• 2008

A HDD adopts a sensorless brushless DC (BLDC) motor as a spindle motor. Because there is no direct sensor measuring rotor position. open loop commutations with inductive sensing are used to increase the rotor speed up to a certain speed where the zero crossings of the back electromotive force (EMF) voltage are measurable. Therefore, successful open loop commutations are necessary for the stable start-up control of the spindle motors. In this paper, the time scale and the number of the open loop commutations are employed for design parameters to guarantee robustness to torque constant variation and initial rotor position. The design results are verified by experiments on a very low current start-up of the spindle motor with various environment. The experimental results show that the design results can decrease the start-up failure rate considerably.

• Journal of Advanced Marine Engineering and Technology
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• v.33 no.4
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• pp.545-552
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• 2009

The marine medium-speed diesel engines are operated by two methods; one is the electric motors, and the other air starting motors. Even though air starting motor is dependent of the engine types and sizes, it has been widely used in this area due to its simplicity, convenience and reliability. However most of them are currently imported from overseas due to the lack of the cutting-edge technology in terms of design and manufacturing. Therefore, from the point of this view, the air starting motor needs to be produced by our own techniques. The purpose of this paper is to give the designing parameters in order to make a proper "Air Starting Motor" using CFD. The aerodynamic approaches were given to understand the internal flow characteristics of the air starting motor. In addition, we have carried out the effects of tip clearance. In the calculations the tip clearance of air starting motor has been varied between 0% and 5.7% of blade span.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2012.05a
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• pp.201-212
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• 2012

In general solid propulsion offers cost effective, large thrust capabilities comparing to the liquid propulsion which offers high specific impulse and restart capabilities. Therefore solid propulsion is well fitted for the first stage and boosters. BBL approach has been studied for the launch vehicle because of cost effectiveness, limited development time and low risk. Using of the carbon fiber epoxy resin in the solid rocket motor case is expanded, and specially high strength fibers are more attracted since its inert mass reduction.

• Proceedings of the KIEE Conference
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• 2008.07a
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• pp.834-835
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• 2008

전자기 접촉기(electromagnetic contactor)는 교류 또는 직류 저압의 전로(電路)에 사용되는 부하개폐기의 한 종류로 전자석 코일(electromagnet coil)의 여자(勵磁)에 의하여 주 접촉자를 개폐시키는 기기이다. 일반적으로 전자기 접촉기는 단락전류를 차단하도록 설계되어 있지는 않다. 그러므로 설치 시 적절한 단락 보호가 이루어져야 하며, 반드시 접촉기의 일부분일 필요는 없다. 차단기와 퓨즈 등을 단락보호장치(SCPD, Short-Circuit Protective Device)로 많이 사용한다. 전자기 접촉기는 특히 고빈도 개폐를 목적으로 사용되는 개폐기로, 농형모터(squirrel-cage motors)의 시동, 운전 중의 정지, 플러깅(plugging, 모터가 운전하고 있는 중에 모터의 1차측 접속을 역으로 바꿔서 모터를 급격히 정지시키거나 역 회전시키는 것) 및 인칭(inching, 모터를 짧은 기간 동안 1회 또는 반복 여자해서 피동기구를 조금 이동시키는 것)에 많이 쓰인다. 이러한 기기의 개폐특성을 평가하기 위한 부하는 과도회복 전압의 진동 주파수(oscillatory frequency)와 진폭율 ${\gamma}$를 얻을 수 있도록 조정되어야 한다. 본 논문에서는 고빈도 개폐능력을 갖고 있는 전자기 접촉기의 과도회복 전압 특성과 그 특성을 얻기 위한 부하 회로의 조정방법에 대해 고찰하였다.

• Aerospace Engineering and Technology
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• v.11 no.2
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• pp.117-121
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• 2012

Upper stage propulsion system designed for operation in the upper atmosphere should be tested under nozzle full flow conditions to verify its performance on the ground. KARI has carried out high altitude simulation test of KSLV-I kick motor using cylindrical supersonic exhaust diffuser. Also cold and hot flow test for the sub-scaled diffuser have been conducted to verify the design of real scale diffuser and to study its operating characteristics. This paper deals with the results obtained from these high altitude simulation tests.