• Proceedings of the Korean Society of Dyers and Finishers Conference
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• 2011.11a
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• pp.60-60
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• 2011

염색폐수의 정화에는 필연적으로 다량의 슬러지 폐기물이 발생한다. 염색폐수 슬러지는 그간 인근 공해 해상에 투기하는 해양 배출로 저렴하게 처리하였으나, 해양오염을 우려하는 국제협약(1972년 런던협약, 1996년 교토의정서)에 의하여 2008년 8월부터 배출기준이 강화되고 2012년 2월부터는 해양배출이 금지 될 예정이다. 염색폐수 슬러지의 해양 배출이 금지되면 대체 처리방법으로는 지정매립장을 통한 매립처리 방법이나 고온 소각시설에서의 소각처리 방법이 거론되고 있다. 그러나 매립처리는 슬러지 내 함유 수분으로 인한 침출수의 문제와 더불어 장기간 안정적으로 저렴하게 사용할 수 있는 대규모 처분장을 확보하기 어려운 실정이며 소각처리는 슬러지의 높은 함수율로 인해 소각 시보조 연료의 투입이 필연적으로 최근 원유가 급등 등 에너지 비용이 지속적으로 상승함을 고려할 때 소각처리비용 또한 상당한 고가가 될 것으로 예측된다. 이와 같이 슬러지 해양배출이 금지되면 섬유 염색업체들은 많은 환경비용 부담을 안을 것이다. 본 연구에서는 대규모 염색산업단지 공동폐수처리장에서 발생하는 염색폐수 슬러지의 효율적인 건조를 위해 산업단지 내의 열병합발전소에서 발생하는 보일러 폐열을 이용하였으며, 조건 특성 및 효율을 파악하기 위해 보일러 폐열의 특성을 고려하여 슬러지 두께 및 체류시간 등 건조공정 운영조건에 따른 변수별 연구를 수행하였다. 열병합발전소 보일러에서 배출되는 폐열은 온도가 $150^{\circ}C$ 정도로 기존의 슬러지 건조에서는 사용되는 $700^{\circ}C$에 비해서는 매우 저온이다. 하지만 보일러 배가스의 경우, 온도에 비해 많은 풍량을 가지고 있으므로 열량으로 환산시 충분히 가치가 있는 것으로 조사되었다. 염색폐수 슬러지의 경우, 함수율 70% 이내의 탈수 Cake 형태이므로 두께가 두꺼울수록 건조효율이 감소하였으며, 체류시간이 길어질수록 건조효율은 증가하나 20mm 이상에서는 건조효율이 급격히감소하였다. 이를 바탕으로 5톤/일 규모 슬러지 건조 Pilot Plant를 제작하여 운영하였는데, 염색폐수슬러지의 투입공정에서 슬러지와 열풍의 접촉면적을 넓혀 건조효율을 높이기 위하여 슬러지를 압출노즐을 이용하여 슬라이스 칩 형태로 제조하여 건조공정에 투입하였으며, 건조실 내에서도 건조효율의 상승을 위하여 내부열풍순환팬을 설치하여 운영하였다. Pilot 운영결과, 체류시간 52분에서 슬러지의 함수율은 70%에서 10%이하로 감소하였다.

• Journal of the Korean GEO-environmental Society
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• v.10 no.7
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• pp.125-133
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• 2009

Wastewater sludge had normally filled up in land before revising the law of waste material management in 2003, which does not permit landfill of organic sludge in Korea. After the law, most sludge has been littered in the ocean up to now. However, due to the London Convention 96 Protocol, littering sludge in the ocean will also be prohibited after 2011. This Protocol makes countries find out new methods to treat wastewater sludge. There is no exception in Korea too. Many researchers have urgently try to find out better ways to treat sludge. One of ways is to make sludge recycle energy and the success of it depends on drying method. Specifically, it really depends how to make sludge dry ecologic friendly and economic efficiently. Therefore, wastewater sludge produced in Youngdong was analyzed to make it energy resources in this study. The sludge was tested to analyze the drying and chemical characteristics of it by irradiating microwave. In the result, it is sure that the sludge has little heavy metals as like as others in country side. High calories, 3370 Kcal, shows that it has good potential to be recycle energy. Moreover, weight deduction of the sludge vs. time shows long S-curve and has same deduction ratio. Specifically, S-curve can be divided by three sections based on the curvature points. There are steady state reduction ratio of weight and approximately 80% of weight duction in the second section. This results can be used to estimate the amount of sludge reduction in the full-scale microwave dryer. Drying capacity of microwave shows approximately 1.0 kg/kw/hr. It makes sure that sludge recycle energy has the potential of economic efficiency too.

• Journal of the Korea Organic Resources Recycling Association
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• v.22 no.3
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• pp.53-59
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• 2014

In this study, the sewage sludge dryer is installed before and after dehydration of the sludge and aqueous phase composition, the heavy metal content, and measurement and analysis were investigated. The removal efficiency of water content of sewage sludge was about 95.7% in the sewage sludge dryer. The removal efficiency of water content for primary dryer was designed for 35% of primary drying, secondary drying to remove the water content to 10%, but as the measurement revealed that 20.8% of primary drying, the second dryer 3.3% a better effect to the actual operation respectively. Before the installation of the sewage sludge dryer, the content of heavy metal was as follows, Cu:352~614 ppm, Hg: 1.3~1.44ppm, Cd : 1.1~1.86ppm, Pb : 17.25~ 28.93 ppm, As : 1ppm. And after the installation of the sewage sludge dryer, the content of heavy metal changed to as follows, Cu : 340~350 ppm, Hg : 0 ppm, Cd : 0~0.021 ppm, Pb : 0 ppm, As : 0~0.043 ppm which is Also below the legal limits. Also, the sewage sludge dryer produce 1/4 of the sewage sludge into dried sludge.

• Journal of the Korea Organic Resources Recycling Association
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• v.6 no.1
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• pp.67-73
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• 1998

This study was to experiment, through sewage sludge treatment by Vacuum Drying Method, variation of water content with reaction pressure, reaction time, reaction temperature. The result are as follows; The water content decreased with the same reaction temperature and reaction time at lower pressure and 360~40 mmHg (a close vacuum) showed lower water content at low reaction temperature and short reaction time. The water content rapidly decreased with the same reaction pressure and time at low reaction temperature (above $120^{\circ}C$).

• Journal of the Korea Organic Resources Recycling Association
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• v.22 no.1
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• pp.11-19
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• 2014

A study on combustion characteristic and evaluation of cost benefit were carried out using dried sewage sludge to evaluate co-combustion with coal in a coal-fired power plant. In the result of proximate analysis, sewage sludge has 78.09%, 79.65% of moisture content in A STP(Sewage Treatment Plant) and B STP, respectively. The dried sewage sludges show 0.12, 0.14 of fuel ratio value, respectively and over 30,000kcal/kg of combustible index. It means that the dried sewage sludges needs to reform from the results of fuel ratio and combustible index. As a results of the economical benefit evaluation of dried sewage sludge, about 73.4 million won through using the dried sewage sludges instead of coal and 56.4 million won through REC(Renewable Energy Certificate) cost were saved, respectively. On the other hand, it occurs 4.2 million won of additional cost related to ash disposal and 2.6 million won of investment/operation cost for co-combustion facility. In conclusion, co-combustion of dried sewage sludges with coal in a coal-fired power plant saves about 123 million won. However, it needs to consider for power supply to produce dried sewage sludges and opportunity cost for environmental pollution and so on to evaluate more reasonable benefit of co-combustion.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.13 no.11
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• pp.5628-5636
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• 2012

Effective drying method of sewage sludge is researched in this study. To dry the sludge, chain crusher flash dryer was adopted to remove moisture content in the cell which is mostly responsible for the sludge moisture content. And Pilot plant experiment was conducted in real life sewage treatment plant to study effect and characteristics of operating conditions. Operating variables include sludge feeding rate, rotational speed of chain, process temperature and feed moisture content. As rotational speed of chain increased, product yield of sludge increased, and the performance of the testing system increased. And, as process temperature increased, the sludge drying efficiency increased. It is found that optimum feed moisture content is at 60% which shows the maximum sludge product yield and about 10 moisture content(%) of sludge product. Sludge feed rate showed optimal value, and when the sludge feed rate is exceeded, sludge product yield did not increased but the amount of residue increased. Pilot plant experiment results are as follow. The optimal condition for the rotational speed of chain 1600rpm(max. speed), final sludge discharge temperature $80^{\circ}C$, feed moisture content 60%, and feed rate 60kg/h. When the plant was operated at the optimal conditions, the final product showed fairly good results such as sludge product yield 85.5%, moisture content 11.0% and sludge drying efficiency 81.7%.

• Journal of Korean Society of Environmental Engineers
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• v.27 no.7
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• pp.732-738
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• 2005

The purpose of this study is the presentation of the proper microwave treatment conditions by means of the investigation of the effect of microwave irradiation on the dewaterability and dryability of sludge. For the improving of dewatering efficiency of sludge using the microwave, the proper time of microwave irradiation is very important. The dewatering efficiency of thickening sludge conditioned by microwave irradiation for proper time was considerably improved with reducing of capillary suction time from 52.3 sec to 30.8 sec, and the sludge conditioned by microwave irradiation had contained the moisture of 81.4% after that pressure filtrationed. The result of drying characteristics of dewatered sludge using the microwave irradiation and furnace heating, for drying of sludge to moisture of below 55%, microwave irradiation time was required 3 min, whereas, furnace heating was required 40 min at $105^{\circ}C$, 20 min at $170^{\circ}C$ and 9 min at $300^{\circ}C$, respectively. We certified that the drying of dewatered sludge using the microwave irradiation was effectively reduction of moisture of sludge compare to traditional heating method.

• Clean Technology
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• v.15 no.3
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• pp.154-164
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• 2009

In 2007, 94% of organic wastewater sludge from industries located in Ulsan was disposed of by ocean dump. The ocean dump of organic sludge would be totally prohibited by the year of 2012. However, there is no alternative but incinerating the sludge from the industries located in Ulsan. Securing the technology for sludge treatment and on-land disposal is very important issue among the industries in the Ulsan Petrochemical Industry Complex. In this study, the material aspects of dried and carbonized sludge as a fuel were evaluated for petrochemical and sewage sludge from Ulsan. The dried and carbonized sludges from the factories producing terephthalic acid, BTX, propylene, chemical textile, etc. of which the low heat value exceeded 3,000 kcal/kg had high potential as a fuel according to the results of thermal characteristic analysis. However, the dried sludges with heat values lower than 2,100 kcal/kg and carbonized sludges, lower than 1,100 kcal/kg containing more Inorganic material from the industries producing pulp, paper, methylamine, amide, etc. had a little potential to be used as a fuel. In most cases, drying the sludge showed better results than carbonization in the aspect of thermal characteristics of sludge.

• Environmental engineer
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• s.182
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• pp.62-67
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• 2001

본 연구에서는 기존의 로터리 방식이나 플래시 방식 등의 직접열에 의한 건조방식이 2차 공해 유발 및 폭발이나 화재의 위험을 항상 내포하는 등 여러 가지 단점이 있으므로 이러한 문제점을 연속 감압식 간접열 방식의 건조장치를 개발하여 근원적으로 해결하고자 하였다. 본 연구의 목표는 50kg/hr용량의 연속 감압식 간접열 방식의 디스크 건조장치를 개발하여 건조효율을 70$\%$ 이상 향상시키며(기존의 제품은 50$\%$

• Journal of the Korea Organic Resources Recycling Association
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• v.13 no.2
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• pp.74-84
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• 2005

The objectives of this study was to investigate the improvement of thermal kinetics for disposal of sewage sludge using thermal wind drying. The operational parameters varied are the temperature of $130{\sim}170^{\circ}C$ and evaporation velocity WD. Important parameters effect on thermal kinetics for evaporation of water in sewage sludge studied include the drying time, water content of sewage sludge, solids amount of sewage sludge(TS%) by the varied temperature. The saturation point of water evaporation was observed at the drying time of 60 min in conditions of drying temperature $170^{\circ}C$ and drying time of 120 min by drying temperature $130^{\circ}C$ and WD=0.95 m/s. Operation at drying temperature of $170^{\circ}C$ led to higher rate of evaporation than those 130, $150^{\circ}C$ at WD=1.0 m/s and WD=1.0 m/s was higher than WD=0.5 m/s at drying temperature of $130^{\circ}C$.