• Title/Summary/Keyword: 슬래그계

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Effect of Fe2O3 Concentration in Coal Slag on the Formation of (Fe,Cr)3O4 in Chromia Refractory (크롬계 내화물에서 슬래그의 산화철 농도가 (Fe,Cr)3O4 형성에 미치는 영향)

  • Park, Woo Sung;Oh, Myongsook S.
    • Applied Chemistry for Engineering
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    • v.18 no.5
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    • pp.495-500
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    • 2007
  • The inside wall of a coal gasifier is lined with refractory, and the corrosion of the refractory is an important factor affecting the refractory lifetime and the replacement period. This paper examines the changes in microstructure of a chromia refractory due to chemical reactions with slag having varying amounts of $Fe_2O_3$. Slag samples were prepared by adding $Fe_2O_3$ to KIDECO slag, and static corrosion experiments were carried out at $1550^{\circ}C$. The layer of $(Fe,Cr)_3O_4$ formation and the depth of Fe depletion in the infiltrating slag were determined. In addition, FactSage equilibrium calculations were carried out in order to determine the conditions of formation, and to compare with the experimental observations. In the sample exposed to KIDECO slag, which has about 10 wt% $Fe_2O_3$, the formation of $(Fe,Cr)_3O_4$ was not observed. As the $Fe_2O_3$ concentration in slag increased, $(Fe,Cr)_3O_4$ formation and Fe depletion depth increased. Increasing $Fe_2O_3$ concentration also made the slag/refractory interface indistinguishable. Equilibrium calculations predicted that higher $Fe_2O_3$ concentrations favor chromite formation at gasification temperatures. The chromite formation was most favorable when the amount of $Cr_2O_3$ was limited, as in the case of dissolved $Cr_2O_3$ in slag. When the concentration of $Fe_2O_3$ in slag was less than 20%, the formation of chromite was least favorable in the system with equal amounts of slag and refractory.

An Experimental Study for Improving the Early Strength of Ternary Blended Cement Mortar (삼성분계 혼합시멘트 모르타르의 조기강도 향상을 위한 실험적 연구)

  • Bae, Jun-Young;Jang, Young-Il
    • Composites Research
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    • v.25 no.4
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    • pp.110-116
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    • 2012
  • Recently, the development and field applications of Ternary Blended Cement(TBC), where blast furnace slag and fly ash are recycled in Ordinary Portland Cement(OPC) in order to obtain improvements in the durability and heat of hydration reduction performance in large scale civil structures, have been increasing. Also, there are continuing efforts by construction companies to reduce the construction time with the aim of reducing construction costs. Therefore, there is a need to improve the performance of TBC, which has a relatively slow early strength development. In order to improve the early strength of TBC mortar, the compressive strength, SO3 content, and SEM analysis was determined in this study on mortar with the fineness and content of blast furnace slag and anhydrite regulated. As a result, to secure the early strength of TBC mortar, using blast furnace slag with a fineness of approximately $4,200cm^2/g$, adding 3.5% anhydrite with a fineness of approximately $10,000cm^2/g$, and managing the $SO_3$ content to roughly 3.72% was found to provide the most outstanding early strength properties.

Freeze-Thaw Resistance of Alkali Activated Ternary Blended Cement Incorporated with Ferronickel Slag (알칼리 활성화제를 첨가한 페로니켈슬래그 혼입 삼성분계 콘크리트의 동결융해 저항성)

  • Cho, Won-Jung;Park, Kwang-Pil;Ann, Ki-Yong
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.10 no.2
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    • pp.159-167
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    • 2022
  • The present study assessed the micro structure and durability characteristics of ternary blended cement with different types of alkali activators. Ground granulated blast furnace slag(GGBS) and ferronickel slag(FNS) was replaced until 50 % of the weight of cement. In addition, potassuim hydroxide and sodium hydroxide were used for comparing the properties of different type of alkali activator. Ternary blended cement with alkali activators showed higher peak portlandite peak than that of OPC(Ordinary Portlande Cement) and non activated ternary blended cement. Also, there was no new hydration products in ternary blended cement or/and alkali activators. Based on the mercury intrustion porosimetry(MIP) test result, ternary blended cement increased macro pore while alkali activated ternary blended cement modified pore structure and increased microp pore as compared to OPC as control. Combination with alkali activators is desirable to enhance the compressive strength and freeze thaw resistance.

Corrosion mechanism of zirconia/graphite SEN by molten steel and slag (용강 및 슬래그에 의한 지르코니아/흑연계 침지노즐의 침식기구)

  • Sunwoo, Sik;Kim, Hwan;Lee, Jong-Kook
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.10 no.3
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    • pp.226-232
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    • 2000
  • Corrosion mechanisms by molten steel and slag were investigated in the zirconia/graphite composite as a material of submerged entry nozzle (SEN) using for producing high quality steel. Most of corrosions were started by the dissolution of zirconia particles into molten steel and oxidation of graphite, but subsequently three modes of corrosion were observed. Firstly, the penetration of slag into zirconia matrix was induced to the diffusion of stabilizing agent outward cubic zirconia grains, and the destabilization of cubic to fine monoclinic zirconia particles, which is enhanced to the decomposition and dissolution of them into slag. Secondly, molten slag penetrates into large cubic zirconia particles along grain boundary and decomposed them to fine cubic grains, which is also enhanced to the dissolution of zirconia grains into slag. Lastly, reaction between carbon and cubic zirconia was formed porous ZrC and enhanced the dissolution of it into slag.

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Effect of Acidic Leachate on the Cement-based Landfill Soil Liner System (고화토차수층에 대한 산성침출수의 영향과 대책방안 - 산업부산물(고로슬래그, 플라이애쉬) 재활용 방안 중심으로 -)

  • Cho, Jae-Beom;Hyun, Jae-Hyuk;Lee, Jong-Deuk;Park, Joung-Ku
    • Journal of Korean Society of Environmental Engineers
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    • v.28 no.3
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    • pp.265-269
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    • 2006
  • This study was to investigate the effect of acidic leachate on the landfill liner system and healing of cracks by using industrial by-products; BFS(Blast Furnace Slag) and FA(Fly Ash). From the results of pH measurement, for OPC(Ordinary Portland Cement) and DM(Dredged Mud) mixtures immersed acidic leachate, the initial pH($4.5{\sim}5.5$) was heavily increased to approximately 10 after 60 days experiment due to the production of 2 mole $OH^-$ which was occurred by hydrolysis of CaO and MgO etc.. Meanwhile, the initial pH of acidic leachate immersed DM mixtures with BFS and FA respectively was lasted for longer period as compared to the comparison. The reason was that production of low Ca C-S-H hydrates which stabilized in acidic liquid. The physical properties(compressive strength, hydraulic conductivity) of DM mixtures added BFS and FA was improved. It was concluded that the dissolution of hydrates was disturbed by high alkalinity of BFS and FA.

Pore and Efflorescence Characteristics of Alkali Activated Slag-Red Mud Cement Mortar depending on Red Mud Content (레드머드 대체율에 따른 알칼리활성화 슬래그-레드머드 시멘트 모르타르의 기공 및 백화특성)

  • Kang, Suk-Pyo;Kang, Hye-Ju
    • Journal of the Korea Institute of Building Construction
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    • v.17 no.3
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    • pp.261-268
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    • 2017
  • Red mud is an inorganic by-product obtained from the mineral processing of alumina from Bauxite ores. A highly alkali inorganic waste product with a pH level over 11, red mud in its original state negatively impacts the ecosystem, so appropriate treatment is necessary. The development of alkali activated slag-red mud cement can be a representative study aimed at recycling the strong alkali of the red mud as a construction material. However, Alkali-activated binders that use sodium activators have been reported to be more vulnerable to efflorescence. Therefore, in this study, the compressive strength, pore characteristics, water absorption, elution characteristics, and efflorescence properties of alkali-activated slag cement mortar were assessed according to their red mud substitution ratio.

Influence of Alkali Activator Type and Amount of Addition on CO2 Uptake of GGBFS Geopolymer Pastes Containing Zeolite (알칼리계 활성화제의 종류 및 첨가량이 고로슬래그-제올라이트 지오폴리머 페이스트의 탄소포집에 미치는 영향에 관한 연구)

  • Jang-Hyun Park;Hyo-Min Kim
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.11 no.2
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    • pp.112-119
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    • 2023
  • In this study, the variations in CO2 uptake according to the type and amount of alkali-based activator (Ca(OH)2, CSA) of geopolymer paste were evaluated. As the amount of activator added to the geopolymer paste increased, the fluidity of the paste is decreased and the compressive strength increased. According to the type of activator, it was confirmed that the addition of Ca(OH)2 had a greater effect on improving the compressive strength than CSA. As a result of changes in chemical properties according to carbonation curing, the amount of C-S-H and C-A-S-H gels produced before carbonation increased as the amount of activator increased, and amount of CaCO3 produced after carbonation increased. The reactivity of the blast furnace slag and zeolite increased due to the addition of the activator, and the reactivity tended to increase as the amount of addition increased. As a result of CO2 uptake, 10.3 wt% when Ca(OH)2 10 % was added and 8.77 wt% when CSA 10 % was added was confirmed. It increased by 421 % and 388 % respectively, compared to the case where no activator was added.

A Fundamental Experiment on Preventing Frost Damage at Early Age of Mortar in Low Temperature using Reduction Slag (환원슬래그를 사용한 모르타르의 저온에서의 초기동해 방지에 관한 기초적 실험)

  • Min, Tae-Beom;Mun, Young-Bum;Kim, Hyeong-Cheol;Choi, Hyun-Kuk;Kim, Jae-Young;Lee, Han-Seung
    • Journal of the Korea Institute of Building Construction
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    • v.16 no.1
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    • pp.1-7
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    • 2016
  • In this research, it used cement powder and reduction slag, which generates high hydration heat in hydration reaction without heat cure below $-5^{\circ}C$ degree. Purpose of final research is preventing freezing and thawing by making the compressive strength 5MPa in 3days below zero temperature due to own heat of concrete. and it is the result of physical characteristic and thermal property evaluation of reduction slag. Because reduction slag generates high hydration heat, compressive strength development is excellent. By generating highly hydration heat by $C_{12}A_7$ and $C_3A$ in reduction slag, compressive strength is developed in low temperature. In case of displacing only reduction slag without $SO_3$, it is indicated that quick-setting occurs by shortage of $SO_3$. For preventing quick-setting, gypsum is used essentially. According to this research result, in case of using reduction slag and gypsum as a ternary system, compressive strength developed 5MPa in 3 days below zero temperature. It is identified to prevent early frost damage of concrete below zero temperature.

Properties of Engineering and Durability Concrete with Fly-ash and Blast Furnace Slag in Normal Strength Level (플라이애시 및 고로슬래그 첨가율에 따른 일반강도영역 콘크리트의 공학적 특성 및 내구성)

  • Kim, Gyu-Yong;Shin, Kyoung-Su;Lim, Chang-Hyuk;Nam, Jeong-Soo;Kim, Moo-Han
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.5 no.1
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    • pp.103-110
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    • 2010
  • Recently, reducing usage of cement and using by-product of industry such as blast furnace slag and fly-ash have been increased to reduce $CO_2$ gas emission. That apply to construction. As a result, reduction of environmental stress and recycling of resources are expected. In this study, as basic study to the reuse of resources and reduce Environmental Load, comparing and analyzing hardening characteristics and durability as using the blast furnace slag and fly-ash, examining concrete characteristics substituted the three elements for the blast furnace slag and fly-ash and evaluating the relationship as binder. Through this, it want to provide the basic data for mass utilization. Blast furnace slag powder and replaced at fly-ash compressive strength of concrete in the strength of the initial seven days material age lower level of expression significantly compared to the concrete, but, 28 days after the similar or higher compressive strength than the concrete expression of the was. In addition, the reserves replacement of blast furnace slag powder salt injury increasing resistance are seen improvements, according to the conventional blast furnace slag powder study by the chloride ions on the surface of the concrete are improved being fixation salt injury resistance is considered.

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An Experimental Study on the Engineering Characteristics of Ternary Lightweight aggregate Mortar Using Recycling Water (회수수를 사용한 3성분계 경량 골재 모르타르의 공학적 특성에 관한 실험적 연구)

  • Lee, Jae-In;Bae, Sung-Ho;Kim, Ji-Hwan;Choi, Se-Jin
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.10 no.1
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    • pp.48-55
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    • 2022
  • This study uses the recovered water as mixing water and artificial lightweight aggregate pre-wetting water as part of a study to increase the recycling rate and reduce greenhouse gas of the ready-mixed concrete recovered during the concrete transport process, and cement fine powder of blast furnace slag(BFS) and fly ash(FA). The engineering characteristics of the three-component lightweight aggregate mortar used as a substitute were reviewed. For this purpose, the flow, dry unit mass, compressive strength, drying shrinkage, neutralization depth, and chloride ion penetration resistance of the three-component lightweight aggregate mortar were measured. When used together with the formulation, when 15 % of BFS and 5 % of FA were used, it was found to be positive in improving the compressive strength and durability of the mortar.