• 제목/요약/키워드: 스풀밸브

검색결과 52건 처리시간 0.024초

Moving Mesh를 이용한 PCV 밸브의 내부유동 수치 해석 (A numerical analysis for internal fluid flow of a PCV valve by using moving mesh)

  • 이종훈;리리;김영국;최윤환;이연원
    • 한국전산유체공학회:학술대회논문집
    • /
    • 한국전산유체공학회 2004년도 추계 학술대회논문집
    • /
    • pp.19-24
    • /
    • 2004
  • A great deal of exhaust gas inside a combustion room goes out through exhaust pipe but residual gas, is called 'Blow by gas', enters the crankcase through a small gap between the piston and the cylinder wall. Here, if the crankcase isn't vented, this causes many bad effects such as lubricant oil contamination, corrosion by that and crankcase explosion by rising pressure. So most automobiles are constituted with a PCV(Positive Crankcase Ventilation) system to prevent previous problems. PCV valve is the most important part in this ventilation system. When companies are manufacturing new cases, engineers are designing it depending on their experiments than theoretical knowledges. Much efforts and times are needed for new development. This study will show quantitative results to increase the possibilities.

  • PDF

PCV(Positive Crankcase Ventilation) 밸브 최적화 설계 (Optimal Design of Positive Crankcase Ventilation Valve)

  • 이종훈;김재환;이연원
    • 동력기계공학회지
    • /
    • 제10권2호
    • /
    • pp.68-74
    • /
    • 2006
  • In the development of new automobiles, the efforts to reduce environmental problems like air pollution have been risen. Blowby gas consists of about $20{\sim}35%$ of total amount of Hydrocarbon (HC), one of dangerous pollutants issuing from automobiles. A PCV valve is a very small component in an automotive engine but it is a very important part. Because that a PCV valve is used to control blowby gas and to recirculate it into a manifold automatically. Although it has very simple operating principle, designing a PCV valve is so difficult due to interaction between fluid and solid. In this study, our purpose is to develop a design program for a PCV valve and to verify its efficiency. Both Bernoulli equation and 4th order Runge-Kutta method were adopted to predict spool displacements and flow patterns. Comparing with experiments, it was found that both spool diameters and displacements were predicted well, however, flow rates showed a little differences because of the assumption of non viscous flow.

  • PDF

스풀 변위 피드백을 위한 LVDT 적용 비례전자제어밸브의 개발 및 성능평가 (Development of Electronic Proportional Control Valve with LVDT for Spool Displacement Feedback and Its Performance Evaluation)

  • 신행봉;한성현
    • 한국산업융합학회 논문집
    • /
    • 제19권3호
    • /
    • pp.160-166
    • /
    • 2016
  • This study proposes the development and performance evaluation of electronic proportional control valve having an LVDT. The electronic proportional control valve is composed of hydraulic valve, proportional solenoid and controller. LVDT is to reduce the steady state error for the reference input of the controller by the feedback signal to detect the displacement of the spool. Designed LVDT is applied to the common proportional valve. In order to evaluate the performance of the developed valve, the hydraulic test equipment was developed and flow tests were carried out. From experimental results, it was proved that the hysteresis was less than 1% based on the maximum flow rate.

휠로더 조이스틱 스티어링 시스템용 밸브 해석 (Valve Analysis of Joystic steering System for Wheel Loader)

  • 안태규;천세영;김용석;임태형;양순용
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2006년도 춘계학술대회 논문집
    • /
    • pp.39-40
    • /
    • 2006
  • The operation of wheel-loader is mainly divided into steering and excavating. The existing wheel-loader is used by handle for steering operation and by joystic for excavating operation. When we do steering and excavating operation simultaneously, we feel so uncomfortable because we have to use handle and joystic simultaneously. Therefore, we need to develop eletro-joystic steering system instead of hydraulic-handle steering system. So we can improve driving convenience in industrial field. This paper analyze spool of steering wheel and joystic and drive open area diagram. As a result, we can know characteristics of each valve before developing new electro-joystic steering system for wheel-loader.

  • PDF

피스톤 펌프 정/역 가변토출 제어밸브의 동적거동 해석 (Dynamic Behavior Analysis of variable Displacement Control Valve for Closed Circuit Piston Pump)

  • 유진산;함영복;윤소남;김성동
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2002년도 추계학술대회 논문집
    • /
    • pp.721-724
    • /
    • 2002
  • This study deals with a dynamic behavior analysis of pump control regulator varied the swash plate tilting angle with the positive and negative direction. To accomplish it's purpose, modeling and displacement response analysis about principal parts (spool, servo piston, feedback lever, sleeve) of pump control regulator was performed. We have been able to verifying the propriety of servo mechanism and design parameters of pump control regulator by research results. So, it respect to utilized with useful research data at variable displacement control valve development of variable displacement piston pump.

  • PDF

AE에 의한 소형 밸브스풀 마찰용접 품질의 실시간 평가 (Real-Time Evaluation of Friction Weld Quality of Small-Type Hydraulic Valve Spool by Acoustic Emission)

  • 오세규;오정환;전태언;김경균;오명석
    • Journal of Welding and Joining
    • /
    • 제12권2호
    • /
    • pp.97-107
    • /
    • 1994
  • Both in-process quality control and high reliability of the weld is one of the major concerns in applying friction welding to the economical and qualified mass-production. No reliable nondestructive monitoring method is available at present to determine the real-time evaluation of automatic production quality control for friction welding of special hydraulic valve spool of 16mm in diameter. This paper, so that, presents the experimental examinations and statistical quantitative analysis of the correlation between the initial cumulative counts of acoustic emission(AE) occurring during plastic deformation periods of the welding and the tensile strength and other properties of the welded joints of $\phi16$ valve spool as well as the various welding variables, as a new approach which attempts finally to develop real-time quality monitoring system for friction welding.

  • PDF

유공압 밸브스풀용 강재의 봉대봉 동종재 마찰용접과 AE 평가 (Bar-to-bar similar friction welding of hydraulic or pneumatic value spools and AE evaluation)

  • 오세규;장지훈;전태언;박형동;유인종
    • 대한용접접합학회:학술대회논문집
    • /
    • 대한용접접합학회 1995년도 특별강연 및 춘계학술발표 개요집
    • /
    • pp.118-122
    • /
    • 1995
  • The hydraulic or pneumatic valve spools become essential as the important components on the production of automatic hydraulic or pneumatic machinaries as mechanical industry is developed rapidly. The machining precision is asked for manufacturing the valve spools. They could be unstable in the quality by the conventional arc welding and they have a lot of technical problems in manufacturing because their shapes are generally small. By the Precision casting process such as lost wax process, the production cost will be increased. But by the friction welding technique, they will be able to be made without such problems. Furthermore, there is a few study on friction welding of such hydraulic valve spool steels and in-process real-time weld quality evaluation technique by acoustic emission. So that, the final purpose of this study is 1) the development of design and manufacturing technique of hydraulic or pneumatic valve spool by optimizing of friction welding, and 2) the development of in-process real-time weld quality evaluation technique by acoustic emission.

  • PDF

유공압밸브스풀용 강재의 봉 대 봉 동종대 마찰용접의 최적화와 용접강도 특성 및 AE품질 평가 (Optimization on Bar-to-Bar Similar Friction Welding of Hydraulic Valve Spool Steels and the Weld Strength Properties and its AE Evaluation)

  • 오세규;이경우;전태언;오명석;이원석
    • 한국해양공학회지
    • /
    • 제10권2호
    • /
    • pp.69-76
    • /
    • 1996
  • In-process quality control and high reliability of the weld are the major concerns in applying friction welding to the economical and qualified mass-production. Experimental examinations and quantitative analysis were performed for the optimiaztion of similar friction welding of hydraulic valve spool steels(SNCM220, SCM435, SACM645, SCM415, ${\varphi}24). The quantitative correlations were found between the initial cumulative counts of acoustic emission(AE) occurring during plastic deformation periods of the welding and the fatigue life as well as weld strength and welding conditions. A real-time evaluation system was developed for the friction weld quality by AE.

  • PDF

PCV(Positive Crankcase Ventilation) 밸브의 유동특성에 관한 수치해석 (Computational Analysis of Flow Characteristics of a PCV Valve)

  • 이종훈;최윤환;이연원
    • 한국자동차공학회논문집
    • /
    • 제13권4호
    • /
    • pp.66-73
    • /
    • 2005
  • A great deal of exhaust gas inside a combustion room goes out through exhaust pipe. But residual gas 'Blowby gas' enters the crankcase through a small gap between the piston and the cylinder wall. Here, if the blowby gas isn't vented, this causes many bad efffcts such as lubricant oil contamination, corrosion by that and crankcase explosion by rising pressure. So most automobiles are constituted with a PCV(Positive Crankcase Ventilation) system to prevent previous problems. PCV valve is the most important part in this ventilation system. When companies are manufacturing new cases, engineers are designing it depending on their experiments than theoretical knowledges. Much efforts and times are needed for new development. This study will show quantitative results to increase the possibilities for the optimal design.

서보밸브 스풀-슬리브 형상공차가 압력 정특성에 미치는 영향 연구 (Effect of Spool-Sleeve Geometry on Static Pressure Characteristics of Servo Valves)

  • 김성동;손성회;함영복
    • 드라이브 ㆍ 컨트롤
    • /
    • 제13권1호
    • /
    • pp.34-42
    • /
    • 2016
  • This study studied how the clearance, overlap and mismatch errors of spool-sleeve affect the static pressure characteristics of a servo valve. A computer simulation model was established as a direct acting servo valve and a series of simulations was conducted for various values of clearance, overlap and mismatch errors. Pressure gain decreased as the clearance increased. The overlap also affects the pressure gain and was similar to the effect of clearance. Asymmetry of the pressure plot got worse and worse as the mismatch error increased.