• Title/Summary/Keyword: 스폿 용접

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Micro Spot Welding Technology for Microminiature Parts (초소형 부품의 마이크로 스폿용접기술)

  • 장희석;박승규
    • Journal of Welding and Joining
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    • v.22 no.4
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    • pp.12-19
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    • 2004
  • 오늘날 IT산업의 괄목할 만한 성장으로 IT관련 휴대장비의 시장은 폭발적으로 증가하고 있다. 전통 제조업분야에서도 IT산업과 메카트로닉스의 발전 덕택에 경량화, 소형화된 전자소자나 전기소자 및 관련 센서, 액츄에이터를 활용할 수 있데 됨에 따라 기계 장비 및 장치가 점점 더 소형화되고 있다.(중략)

A Study on the Calculating Method of the Heat Input Efficiency in Arcspot Welding (아크 스폿 용접의 입열효율 계산 방법에 관한 연구)

  • Jang, Kyoung-Bok;Cho, Sang-Myoung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.7
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    • pp.1065-1070
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    • 2003
  • In arc spot welding process, the arc is not moving and heat input is concentrated in one spot so that the heat input efficiency of arc is higher than that of GMAW. In other words, the heat input efficiency of arc change during weld time because arc start is done in spot and weld metal is filled. Therefore, the heat input model of arc spot welding should be different from that of general GMAW. In present study, the calculating model of heat input efficiency in arc spot welding was suggested by temperature monitoring near spot in arc spot welding of copper plate. The result showed that the heat input efficiency of arc was changed three times during weld time. The accuracy of calculating method of heat input efficiency was verified by heat transfer analysis of arc spot welding process using finite element method.

A fracture mechanics evaluation on the fatigue crack propagation at spot welded aluminum joint in passenger car body (스폿용접된 자동차 차체용 알루미늄 박판의 피로균열진전의 파괴역학적 평가)

  • 박인덕;남기우;강석봉
    • Journal of Ocean Engineering and Technology
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    • v.11 no.3
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    • pp.20-28
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    • 1997
  • The fatigue crack propagation properties and fatigue life of two kinds of Al body panel for automobile were examined experimentally by using the plate specimen and the single spot welding specimen. The fatigue limit of spot welding specimens was lower than that of a plate specimen. The fatigue limit was similar in two kinds of spot welding specimen. The shape and size of crack propagation were observed and measured on beach mark of fracture surface. The crack propagation of surface crack specimen showed almost same tendency to that of a thick plate as almost semi-elliptical. In spot welding specimen, the fatigue crack occurred in inside surface of nugget area was almost semi-elliptical. The crack growth rate can be explained using equation of stress intensity factors.

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A Study of Post-current Effect in DC Inverter Resistance Spot Welding (DC 인버터 저항 스폿 용접에서 후전류 효과에 관한 연구)

  • Lee, Hui-Jun;Rhee, Se-Hun
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.18 no.6
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    • pp.598-603
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    • 2009
  • Resistance spot welding has been investigated to apply for manufacturing car bodies because of its high productivity. So quality of resistance spot weld is one of the major concerns for both automobile and aerospace industry. Current design trends in automotive manufacture have shifted emphasis to alternative lightweight materials in order to aid in producing vehicles with higher fuel efficiency and lower down the vehicle emission level for environmental control. There is increasing emphasis to provide lighter cars. Therefore there is an effort to use high strength steels such as HSLA, dual phase, in car body. However there is used in restricted because of difficulty in producing consistently high quality resistance spot welds. In this study, resistance spot welding schedules were developed to achieve acceptable welds with improved static mechanical properties. Improved resistance spot welding schedules were developed using post heating current to reduce the cooling rate, or in-process tempering to reduce the hardness of the weld produced. The effects of resistance spot welding process parameter on hardening fracture mode and static mechanical properties of the joints were determined.

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Hot Spot Stress of Concrete-filled Circular Hollow Section N-joints Subjected to Axial Loads (축하중을 받는 콘크리트 충전 원형 강관 N형 이음부의 핫스폿 응력 특성)

  • Kim, In-Gyu;Chung, Chul-Hun;Kim, Young-Jin
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.30 no.2A
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    • pp.113-120
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    • 2010
  • The use of Concrete filled circular hollow steel section (CFCHS) members in bridge design is a relatively new concept. The most important part of the design and durability of such structures is the design and the construction of the joints. In the design of recently constructed steel-concrete composite bridges using CFCHS truss girders for the main load carrying structure, the fatigue verification of the tubular spatial truss joints was a main issue. Welded CFCHS joints are very sensitive to fatigue because the geometric discontinuities of the welds lead to a high stress concentration. New research done on the fatigue behaviour of such joints has focused on CFCHS N-joints, directly welded, with finite element analysis method. A commercial software, ABAQUS, is adopted to perform the finite element analysis on the N-joints. This paper is main focused on these topics, including hot spot stress.

The Improvement of Welding Quality of Spot Welder Via an Instantaneous Power Contorl (순시전력 제어를 통한 스폿용접기의 용접품질 향상)

  • 김재문;원충연;최규하;김규식;목형수
    • Proceedings of the KIPE Conference
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    • 1999.07a
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    • pp.558-562
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    • 1999
  • In this paper, the inverter spot welding system with high efficiency via an instantaneous power control is presented. In spot welding, instantaneous power control is utilized in order to attain less spatter and high welding performance. Also we proposed a PI controller for spot welder system using Evolution Strategy(ES) with varying search space. ES with varying search space which depends on fitness values at each generation is used to tune PI control parameters

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Implementation of Dynamic Resistance Database for Weld Quality Improvement of Spot Welder (스폿용접기의 용접품질 향상을 위한 동저항 데이터 베이스 구축)

  • 조승진;김재문;원충연;최규하;김규식;목형수
    • Proceedings of the KIPE Conference
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    • 1998.07a
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    • pp.143-148
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    • 1998
  • A dynamic electrical parameter monitoring device was designed to simultaneously record the instantaneous value of voltage, current, power, and resistance during spot welding. The data obtained using this technique have been analyzed in term of the relationships of these parameters to the phenomena occuring during the formation(surface break-down, nugget formation and mechanical collapse) of spot weld. Finally, a database implementation is undertaken to develop techniques for improving weld quality of the resistance spot welder.

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