• Journal of the Korea Academia-Industrial cooperation Society
• /
• v.12 no.2
• /
• pp.588-593
• /
• 2011

For the progressive notching and forming die, analyzing beforehand according to the interpretation of thin plate molding for massive production is essential. In this study, we dealt with Ez5 particularly its strip layout design based on the exported die as ordered by Japanese S automobile company's local factory in the USA. We completed the strip layout design consisting of 13 processes by optimizing the blank layout with arrays of a single carrier with wide width drawn in 1 row. This type of die is expected to be ordered in bulk frequently and at the same time via the Internet; any company with die technology will be required to cope with such type of die.

• 한국금형공학회:학술대회논문집
• /
• 2008.06a
• /
• pp.17-22
• /
• 2008

• Proceedings of the KAIS Fall Conference
• /
• 2010.11b
• /
• pp.929-932
• /
• 2010

플런저(Plunger)의 부품 용도는 점화 플러그와 조립 되는 부품으로 연료 분사장치에 적용하여 연료 효율이 약 15~20% 개선됨이 일본에서 검증되어 일본은 상용화 되었다. 국내에서는 개발단계로 처음에 냉간단조로 개발하였다가 원가 및 생산성 문제로 프로그레시브금형(Progressive Die)로 개발 하려는 단계이다. 디젤기관에 사용되며 기관의 출력을 조절하기 위해 플런저를 이용하여 연료의 토출량을 조절할 때 사용이 된다. 이에 본 논문에서는 디젤 차량에 장착되는 플런저를 냉간단조방식이 아닌 원가 및 생산성을 확보할 수 있는 프로그레시브 금형에 적용하여 양산할 수 있는 스트립 레이아웃을 개발하고자 하였다.

• Proceedings of the KAIS Fall Conference
• /
• 2008.11a
• /
• pp.450-452
• /
• 2008

본 논문에서는 자동화 모듈인 씨마트론 다이 디자인을 활용하여 자동차에 사용되는 브라켓을 3D로 설계를 하였다. 제품의 스탬핑을 원활하게 하기 위하여 스트립 레이아웃을 일부 수정하여 광폭 2열 2개뽑기의 내측캐리어를 단 배열로 블랭크 레이아웃을 최적화하였다. 사용된 3D CAD/CAM 소프트웨어는 Cimatron Die Design이며 11개 공정으로 3D 설계를 완성하였다.

• Journal of the Korea Academia-Industrial cooperation Society
• /
• v.18 no.2
• /
• pp.450-455
• /
• 2017

A shield connector is an automotive electrical component that is used to connect electrical wiring in a vehicle. This part is made by progressive pressing using a phosphor bronze material with high electrical conductivity. The shape of the product is not complicated, but plastic forming techniques are required, such as deep drawing and bending, as well as shearing techniques such as piercing and notching. The finite element method was used to model the process. The strip layout design stage of the progressive die makes it possible to examine the thickness change, the stability of the forming process, and the spring-back. As a result of this analysis, it is possible to predict the correction values for the tendency of cracks, wrinkles, and incomplete plastic deformation, and to identify possible problems in advance. As a countermeasure against the forming error caused by the drawing process analysis, the drawing shape was modified and applied in the process design. For effective material utilization, a 3D strip layout was designed using an optimized blank shape based on nesting. The results improve the crack stability and spring-back of shield connector products produced through progressive pressing.

• Journal of the Korea institute for structural maintenance and inspection
• /
• v.22 no.6
• /
• pp.30-36
• /
• 2018

Researches on strengthening and rehabilitation are important since structural capacity is degraded by deterioration or damage of structural members. An effective strengthening scheme such as an externally bonded Carbon Fiber Reinforced Polymers (CFRP) can improve the structural performance of a concrete structure in a cost-effective way. Therefore, many experimental studies on strengthening methods have been widely carried out. In regards to the shear strengthening of a concrete beam, variables of the experimental studies were the amount of CFRP, the angle of the strip, the width of the strip, and the interaction between the materials. However, there are insufficient researches on bi-directional CFRP layout compared to the previous researches. In this study, a total of ten concrete beams were designed and tested to evaluate the shear strengthening effect using CFRP strips. The effectiveness of strengthening was investigated based on the shear contribution of materials, strain distribution of stirrup, and the maximum shear capacity of specimens.

• Journal of the Korean Society for Precision Engineering
• /
• v.15 no.8
• /
• pp.174-182
• /
• 1998

This paper describes a research work of developing a computer-aided design and machining of irregular shaped-sheet metal product for blanking or piercing operation. An approach to the CAD/CAM system is based on the knowledge-based rules. Knowledge for the CAD/CAM system is formulated from plasticity theories, experimental results and the empirical knowledge of field experts. The system has been written in AutoLISP on the AutoCAD and in customer tool kit on the SmartCAM with a personal computer and is composed of nine modules, which are input and shape treatment, flat pattern-layout, production feasibility check, blank-layout, strip-layout, die-layout, data conversion, modelling, and post-processor module. Based on knowledge-based rules, the system is designed by considering several factors, such as material and thickness of product, complexities of blank geometry and punch profile, diameter and material of a wire, and availability of press. This system is capable of generating NC data automatically according to drawings of die-layout module. Results which are carried out in each module will provide efficiencies to the designer and the manufacturer of blanking or piercing die in this field.

• Proceedings of the KAIS Fall Conference
• /
• 2012.05b
• /
• pp.781-784
• /
• 2012

본 논문은 하이브리드 자동차 및 전기자동차의 고주파 발생시 전자파를 차단하는 역할을 하는 인버터 실드쉘의 프로그레시브 금형의 스트립 레이아웃과 금형설계 및 제작에 관한 연구이다. 총 11공정으로 블랭크 레이아웃을 구성하였고, 3D 금형설계를 하였다. 이와 같이 제작한 금형을 2차에 의한 트라이아웃을 하여 일본에서 수입하던 단발 금형을 프로그레시브 금형으로 인버터 실드쉘을 양산하여 원가절감, 생산성 향상에 기여하였다.

• Journal of the Korean Society for Precision Engineering
• /
• v.13 no.9
• /
• pp.46-53
• /
• 1996

This paper describes some research works of computer-aided design of blanking and piercing for stator and rotor parts and irregularly shaped sheet metal by press. An approach to the system is based on knowledge based rules. The process planning system by considering a blank layout for nesting of irregularly shaped sheet metal and an improved strip layout for stator and rotor parts and irregularly shaped sheet metal is implemented. Using this system, design parameters(utilization ratio, slitting width, pitch, working order, die blank shapes) are determined and output is generated in graphic forms. Knowledges for blank layout and strip layout are extracted from the plasticity theories, handbooks, relevant references and empirical know-hows of experts in blanking companies. The implemented system provides powerful capabilities for process planning of stator and rotor parts and irregularly shaped sheet metal.

• Journal of the Korea Academia-Industrial cooperation Society
• /
• v.10 no.6
• /
• pp.1164-1169
• /
• 2009

In this study, the bracket for car was designed in 3D using Cimatron Die Design, one of the automatic modules. To facilitate the stamping of the product, the layout of the strip was adjusted slightly. The blank layout of the double-width, 2-line, 2-pull out inner carrier was then optimized as a single arrangement. 3D design was completed in 11 processes.