• Title/Summary/Keyword: 스템핑

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Improvement of Structure for Single-piece Side-otr reinforcement applied Hot-stamping (일체형 핫스템핑 사이드 아우터 레인프 개선 구조 연구)

  • Lee, Hae Hoon;Wee, Sung Gae;Kim, Won Gun;Park, Dae Myoung
    • Journal of Auto-vehicle Safety Association
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    • v.10 no.3
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    • pp.13-19
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    • 2018
  • This research is to optimize Single-Piece Side otr reinforcement using Hot-stamping and to strengthen weak regions on Single-Piece Side otr reinforcement. As a consequence, the weight and the number of parts were reduced and resulting in improvement of impact and stiffness performance when compared to multi-piece construction.

Reverse Engineering (역설계)

  • Nobles, Herbert D.
    • Journal of the KSME
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    • v.33 no.4
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    • pp.311-314
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    • 1993
  • 역설계란 제품에서부터 역으로 그것의 수학적인 형상을 얻는 기법이다. 생산현장과 설계분야에서 역설계의 응용사례는 많다. 예를 들면 자동차 외형설계자는 자유곡면(free form)을 만들고, 이것 에서 역으로 스템핑 다이(stamping die)를 가공한다. 물론 외형 설계자는 자유곡면을 생성하기 위해 스틸이나 커크사이트(kirtsite)보다는 원하는 형상을 만들기 쉬운 진흙을 사용한다. 생산부 서에서는 가공물의 설계도가 분실되거나 훼손되어 완성된 제품에서 도면이 복사되어야 할 경우가 생기게 된다. 역설계는 복제가 요구되는 어떤 형상도 적용이 가능하다. 응용대상은 특히 완구, 인조팔, 스템핑다이, 폼 블록(from block), 욕조기, 가구, 일상용품 등이며 적용대상은 광범위하다. 역설계는 설계자가 습득해야 할 필요기술이고, 현재의 CAD/CAM 적용영역을 새로운 세계로 확대시킬 것이다.

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Study on the Characteristics of Drawbead Forces in Automotive Stamping Dies (자동차 스템핑 금형의 드로우비드력 특성에 관한 연구)

  • Moon, S.J.;Keum, Y.T.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.05a
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    • pp.431-433
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    • 2007
  • The drawbeads, which is used for controlling the flow of the sheet by imposing the tension and for preventing the springback in the sheet metal forming process, affects a lot the formability because of the differences in the restraint and opening forces according to the drawbead shapes and dimensions. In this study, the experimental device enabling to measure the drawbead restraining and opening forces was manufactured and the drawing forces of circular, square, and step drawbeads are measured. The drawbead restraining and opening forces of a circular drawbead are increased as its drawbead height is increased. Similarly, those of a square drawbead are increased as its height is increased and shoulder radii decreased. Also, those of a step drawbead are increased as its height and difference in their heights are increased.

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The optimization of front bumper beam using Hot stamping Technology (핫스템핑 공법을 이용한 Front Bumper Beam 최적화)

  • Kim, D.H.;Kim, K.S.;Na, S.J.;Um, I.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.241-244
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    • 2008
  • Automotive companies have conducted a study for light weigh body and crash safety. But It is difficult to adapt a mass production because of formability with high strength steel in the conventional stamping process. Recently, Automotive maker in the Europe, USA, Japan has applied a hot stamping with boron steel in the body structure. Hot stamping technology spread fast in various body parts of automobile. Bumper beam has been applied in the foreign automotive company so much nowadays. In this study, We will optimize crash performance of bumper beam using hot stamping through comparison with conventional bumper beam.

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A Study of Developing Stamping Die by Using One-Step Form Method in Auto-Body Panel Stamping Process (차체 판넬 스템핑 공정에서 One-step Form 해석방법을 이용한 금형개발에 관한 연구)

  • Hwang Jae Sin;Jung Dong Won
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.2 s.233
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    • pp.350-359
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    • 2005
  • Finite element method is a very effective method to simulate the forming processes with good prediction of the deformation behaviour. For the finite element modeling of sheet mental forming the accurate die model is required. Among finite element method, the static-implicit finite element method is applied effectively to analyze real-size auto-body panel stamping processes, which include the forming stage. This study is about analyzing the stamping process problems by using AutoForm commercial software which used static-implicit method. According to this study, the results of simulation will give engineers good information to access the die design of optimization.

A Study of selecting material for forming analysis in REF SILL OTR-R/L Auto-Body Panel stamping process (REF SILL OTR-R/L 차체판넬 스템핑공정에서 성형해석을 통한 재질선택에 관한 연구)

  • 황재신;정동원;안병일;문원섭;박영근
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.1410-1413
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    • 2004
  • Finite element method is very effective method to simulate the forming processes with good prediction of the deformation behaviour. For the finite element modeling of sheet mental forming the accurate tool model is required. Due to the geometrical complexity of real-size part stamping tools it is hard to make FE model for real-size auto-body stamping parts. In this paper, it was focussed on the drawability factors on auto-body panel stamping by AUTOFORM with using tool planning alloy to reduce law price as well as high precision from Design Optimization of die. According to this study, the results of simulation will give engineers good information to access the Design Optimization of die.

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A Study of Selecting Material for Forming Analysis in Auto-Body Panel Stamping Process (차체판넬 스템핑공정에서 성형해석을 통한 재질선택에 관한 연구)

  • Hwang Jae Sin;Moon Won Sub;Lee Chan Ho;You Ho Young;Jung Dong Won
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.3 s.234
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    • pp.484-494
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    • 2005
  • Finite element method is very effective method to simulate the forming processes with good prediction of the deformation behaviour. For the finite element modeling of sheet mental forming the accurate tool model is required. Due to the geometrical complexity of real-size part stamping tools it is hard to make FE model for real-size auto-body stamping parts. In this paper, it was focussed on the drawability factors on auto-body panel stamping by AUTOFORM with using tool planing alloy to reduce law price as well as high precision from Design Optimization of die. According to this study, the results of simulation will give engineers good information to access the Design Optimization of die.

A Study of Forming Analysis by using Dynamic-Explicit Finite Element Method in Auto-Body Stamping (차체 판넬 스템핑 공정에서 동적-외연적 유한요소법을 이용한 성형해석에 관한 연구)

  • Jung, Dong-Won;Hwang, Jae-Sin
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.3 no.4
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    • pp.63-72
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    • 2004
  • In this paper, a finite element formulation using dynamic-explicit time integration scheme is used for numerical analysis of auto-body panel stamping processes. The lumping scheme is employed for the diagonal mass matrix and dynamic explicit formulation. Auto-body panel forming is analyzed by using dynamic-explicit finite element method. Further, the simulated results of the auto-body panel stamping processes are shown and discussed. Its application is being increased especially in the stamping industrial area for the cost reduction, weight saving, and improvement of strength.

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