• Title/Summary/Keyword: 순굴진율

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Relationship between brittleness index of hard rocks and TBM penetration rates (경암의 취성도와 TBM 순굴진율간의 관계)

  • Lee, Gi-Jun;Kwon, Tae-Hyuk;Kim, Kyoung-Yul;Song, Ki-Il
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.19 no.4
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    • pp.611-634
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    • 2017
  • In rapid urbanization, demand for utility tunnel increases more, and tunnel boring machine (TBM) has been used widely. Prediction of TBM penetration rate is important for proper estimation of construction period and cost. Although there are several methods, such as NTNU model and CSM model that require many input parameters, fundamental understanding on correlations between rock properties and TBM penetration rate is critical. In this study, we explored the brittleness indices of hard rocks according to various definitions, and the correlations between the brittleness indices and the TBM penentration rates.

A Study on Efficiency Improvement through Productivity Analysis Based on TBM Operation Data (TBM공법 적용 현장별 생산성 분석을 통한 효율성 개선 방안)

  • Park, Hong Tae;Song, Young Sun
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.30 no.1D
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    • pp.71-77
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    • 2010
  • This study presented the operation method through of productivity on eight analysis work items (TBM boring, cutter check and exchange, TBM maintenance, succeeding facilities, reinforcement in tunnel, operation alternation, a tram car) which have developed equipment at WRITH with TBM a waterway tunnel works. It was inquired lose time with analyzed result by work items and removed lose time. It was analyzed TBM boring length, TBM boring length percentage and TBM boring length time. This study analyzed TBM operation utility factor of a foreign work with TBM operation boring length percentage, a monthly average boring length, pure boring length percentage etc. and assumed a monthly average boring length and a monthly average boring length of rise forecast. Based on analyzed Data, TBM boring has been forecasted propriety pure boring length at compressive strength $675{\sim}1662kgf/cm^2$.

Development of penetration rate model and optimum operational conditions of shield TBM for electricity transmission tunnels (터널식 전력구를 위한 순굴진율 모델 개발 및 이를 활용한 쉴드TBM 최적운전 조건 제안)

  • Kim, Jeong-Ju;Ryu, Hui-Hwan;Kim, Gyeong-Yeol;Hong, Seong-Yeon;Jeong, Ju-Hwan;Bae, Du-San
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.22 no.6
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    • pp.623-641
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    • 2020
  • About 5 km length of tunnels were constructed by mechanized tunnelling method using closed type shield TBM. In order to avoid construction delay problems for ensuring timely electricity transmission, it is necessary to increase the prediction accuracy of the excavation process involving machines according to rock mass types. This is important to corroborate the project duration and optimum operation for various considerations involved in the machine. So, full-scale tunnelling tests were performed for developing the advance rate model to be appropriately used for 3.6 m diameter shield TBM. About 100 test cases were established and performed using various operational parameters such as thrust force and rotational speed of cuttterhead in representative uniaxial compressive strengths. Accordingly, relationships between normal force and penetration depth and, between UCS and torque were suggested which consider UCS and thrust force conditions according to weathered, soft, hard rocks. Capacity analysis of cutterhead was performed and optimum operational conditions were also suggested based on the developed model. Based on this study, it can be expected that the project construction duration can be reduced and users can benefit from the provision of earlier service.

Investigation on Shape Effect of Rock Specimens to Uniaxial Compressive Strength and Modification of Performance Prediction Model of a Roadheader (일축압축강도에 미치는 암석시편의 형상효과 고찰 및 로드헤더 굴진율 예측모델 수정)

  • Kim, Mun-Gyu;Lee, Sang-Min;Cho, Jung-Woo;Choi, Sung-Hyun;Eom, Jun-Won
    • Tunnel and Underground Space
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    • v.31 no.6
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    • pp.440-459
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    • 2021
  • Roadheaders have begun to be adopted in Korean tunneling sites. The performance prediction models proposed by the manufacturer are used by Korean construction companies. The models use UCS (uniaxial compressive strength) value to predict the net cutting rate, but the rock specimens conducted for the uniaxial compression test have 1.0 of the diameter to length ratio. It has been reported that the specimen shape generally influences the rock strength. The previous references studying the shape effect were cited, and the UCS data of Korean rocks are also updated to analyze the shape effect on UCS. The cause of effect was discussed by previous theory. The change amount of UCS values of Korean rocks was estimated by the data, and the modified prediction model for NCR was finally suggested.

Study on the Workability of Raise Boring Machine in Korea (국내 Raise Boring Machine의 굴착능력에 관한 연구)

  • 이석원;조만섭;배규진
    • Tunnel and Underground Space
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    • v.13 no.3
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    • pp.196-206
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    • 2003
  • In order to investigate the workability of Raise Boring Machine(RBM) such as utilization, penetration rate and advance rate, a vertical shaft of 98 m in length and 3.05 m in diameter was constructed in the layer of conglomerate by using the RBM in this study. In addition, field data from tow different construction sites including water-pump power plant tunnel, roadway tunnel and mining tunnel by RBM were collected and analyzed. The results show that the average weekly bored length is 19.3 m and its average utilization is between 54.3 % and 75.1 % very higher than that of the TBM(Tunnel Boring Machine). It also turns out that the bit force increases linearly with respect to the increase of the RPM(revolution per minute) of RBM. However, the net penetration rate decreases with the increase of bit force, RPM of RBM and depth of shaft. The findings of this study can be used to provide the useful information for the design of shaft and the selection of RBM.

Development and implementation of statistical prediction procedure for field penetration index using ridge regression with best subset selection (최상부분집합이 고려된 능형회귀를 적용한 현장관입지수에 대한 통계적 예측기법 개발 및 적용)

  • Lee, Hang-Lo;Song, Ki-Il;Kim, Kyoung Yul
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.19 no.6
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    • pp.857-870
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    • 2017
  • The use of shield TBM is gradually increasing due to the urbanization of social infrastructures. Reliable estimation of advance rate is very important for accurate construction period and cost. For this purpose, it is required to develop the prediction model of advance rate that can consider the ground properties reasonably. Based on the database collected from field, statistical prediction procedure for field penetration index (FPI) was modularized in this study to calculate penetration rate of shield TBM. As output parameter, FPI was selected and various systems were included in this module such as, procedure of eliminating abnormal dataset, preprocessing of dataset and ridge regression with best subset selection. And it was finally validated by using field dataset.

Suggestion of empirical formula between FPI and specific energy through analysis of subsea tunnel excavation data (해저 터널 굴진자료 분석을 통한 FPI와 비에너지의 경험식 제시)

  • Kim, Kyoung-Yul;Bae, Du-San;Jo, Seon-Ah;Ryu, Hee-Hwan
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.20 no.4
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    • pp.687-699
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    • 2018
  • The construction of subsea tunnel differs from that of inland tunnel because of high water pressure due to sea water level and difficulties to reinforce the ground under construction. Therefore, it is very important to prevent trouble in advance when the subsea tunnel is constructed. In this paper, we established lots of databases about characteristics of geological and mechanical parameters on the construction of subsea tunnel using micro slurry TBM which depth is about 60 m. The correlation analysis is conducted to confirm the effect of thrust, torque and RPM among the excavation database on the net penetration rate. Also, An empirical formula is suggested to predict the net penetration rate through the correlation analysis between FPI (Field Penetration Index) and specific energy from the subsea tunnel excavation database.

Applicability Analysis of Empirical Methods for the Calculation of TBM Advance Rate (국내 TBM굴진속도 산정을 위한 경험적 방법들의 적용성 분석)

  • 조만섭;우동찬;김경곤;이진무
    • Tunnel and Underground Space
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    • v.13 no.4
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    • pp.260-269
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    • 2003
  • In order to introduce to engineers the suitable calculation techniques of TBM advance rate (ad.) and ultimately promote to understand the designing process, this study was carried out. We analyzed the 17 bored data of TBM which applied to the roadway and water supply tunnels in Korea. From this analysis, it was able to how that the average utilization is 30.83% md the correlation equation of Ad and TBM´s diameter (D) is Ad(m/month) = 506.05ㆍ $e^{-0.1162}$$\times$D than the correlation coefficient ($R^2$) is 0.76. In the object of the W tunnel of Seoul-Busan highspeed railway, the Ad of TBM 5.0mø was analyzed by the variety of empirical models and upper correlation equation. Average Ad of the empirical models was calculated to be larger than one of the upper equations. But considering only the results of 3.0~5.0mø TBM in the 17 bored data, the average Ad by the models belongs to the similar range of bored data. Therefore, when the reliability and representative of parameters are decreased, a reliability test should be carried out through the comparison a variety of empirical models with the upper correlation equation.

DEM numerical study for the effect of scraper direction on shield TBM excavation in soil (개별요소법을 이용한 스크래퍼 비트방향이 토사지반에서의 쉴드 TBM 굴진에 끼치는 영향 연구)

  • Lee, Gi-Jun;Kim, Huntae;Kwon, Tae-Hyuk;Cho, Gye-Chun;Kang, Shin-Hyun
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.21 no.5
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    • pp.689-698
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    • 2019
  • In tunnel excavation by TBMs, a cutterhead, which practically excavates the ground, is an important part directly affecting net penetration rate. Most of the researches on the cutterhead design that have been carried out until now are on the cutter arrangement. It is difficult to find a study for the effect of the scraper installation direction on TBM excavation although same cutterheads except for direction of the scraper are used in Korea. Therefore, this paper shows how the direction of scraper installation affects shield-TBM excavation. Discrete element method was used to identify the effect of scraper installation direction on shield-TBM excavation. When the scraper installation direction was outward, the amount of particles per unit time flowed into the cutter head opening was smaller than when the scraper installation direction was inward, and more loads were applied to the cutterhead.

A Case Study on the Application of the Electronic Detonator System in Tunnel Blasting (전자기폭시스템을 활용한 터널 시공사례)

  • 이상헌;윤지선;조영곤;안봉도
    • Explosives and Blasting
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    • v.22 no.1
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    • pp.23-32
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    • 2004
  • 터널 발파를 원활히 수행하기 위해서는 암반조건에 적합한 합리적인 설계와 정밀한 천공, 정확한 기폭초시가 기본요소로서 이는 현재 국내 터널 설계.시공 기술 및 기자재의 발달로 만족할 만한 성과를 얻을 수 있다. 특히. 터널발파에서 정확한 기폭초시 부여는 굴진율 및 버럭 파쇄율, 굴착예정선 미려도, 잔여 암반 손상도 등의 시공성에서 뿐만 아니라 소음 및 진동 발생율을 좌우하는 환경적인 측면에서 매우 중요한 요소이다. 기폭요소는 최초 도화선을 활용한 공업뇌관에서 전기뇌관, 비전기식뇌관의 순으로 기폭안전성과 정밀성 면에서 눈부신 성장을 이룩하여 왔으며 특히, 90년대 초에 개발되어 전 세계적으로 최근까지 지속적으로 사용량이 급증하고 있는 전자뇌관은 기폭방식에 일대혁신을 이루었다. 전자기폭 시스템은 기존뇌관의 초시를 결정하는 화약성분의 지연요소 대신에 IC board(전자회로)에 의한 Digital timer로 신호를 발생하여 초시를 결정하는 방식이다. 본 논문에서는 국내 최초로 전자기폭시스템을 활용하여 2003년 9원 23일에서 동년 11월 2일까지 강원도 양구 지역의 $\bigcirc\bigcirc$터널에 전자뇌관을 이용한 시험발파를 실시하였고, 발파에 의한 진동 등을 조사하여 그 효율성을 검토하였다. 이를 위해 전자뇌관의 특성과 장점을 최대한 샅리기 위하여 각공을 발파하는 방식, 즉 1지발에 1공을 발파하는 방식을 채택하고 일반 뇌관과 전자뇌관으로 설계를 하여 각각의 발파효율을 비교하여 보았다. 그 결과 발파진동의 경우 기존뇌관을 이용하여 1공씩을 1지발로 발파를 한 경우에는 18~56%의 진동저감 효과가 있었고. 본선 설계에 의해 진행된 발파에 비하여는 최대 70% 이상의 진동저감 효과가 있는 것으로 나타났다.