• Title/Summary/Keyword: 수지온도

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A Study on Practical Engineering Model for Tool Temperature Control (금형온도제어에 대한 실천공학모형 연구)

  • Shin, Ju-Kyung
    • Journal of Practical Engineering Education
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    • v.10 no.2
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    • pp.89-94
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    • 2018
  • In injection molding, the tool temperature has a great influence on the quality of the molded article. The appropriate temperature is determined by the molding material and the quality required for the molded part, and the important point is that the temperature should be stable. First, the tool temperature should be set in accordance with the quality required by the molded article within the range of the tool temperature conditions suitable for the material. That is, the tool temperature changes depending on the importance of the surface gloss of the molded article, shortening of the molding cycle, prevention of deformation, degree of shrinkage, ease of resin flow and the like. In order to improve practical tool technology, we propose a training model of the difficult process of tool temperature control which can be utilized in industry that design and manufacture injection mold.

Influence of Heat-Treatment Temperature on the Physical Properties and Microstructure of Phosphoric Acid Coated Oxi-PAN Fiber/Phenolic Composites (인산코팅된 OXI-PAN 섬유/페놀수지 복합재료의 물리적특성과 미세구조에 미치는 열처리온도의 영향)

  • Jo, Dong-Hwan
    • Korean Journal of Materials Research
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    • v.6 no.10
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    • pp.1034-1042
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    • 1996
  • 본 연구에서는 인산코팅된 것과 되지 않은 OXI-PAN섬유를 사용하여 제조된 무질서 배향의 OXI-PAN/페놀수지 복합재료를 불활성분위기의 여러 열처리온도에서 탄화하였을 때, 섬유표면에 인화합물의 존재 유.무가 복합재료의 물리적특성 및 미세구조 변화에 미치는 영향을 조사하였다. 두 종류 복합재료의 물리적특성 변화를 탄화온도 영향에 대한 섬유와 매트릭스 및 그 계면에서의 미세구조 거동변화와 기공형성의 관점에서 해석하였다. 열처리시 온도상승에 따라 섬유와 매트릭스 계면에서의 화학반응에 의해서 그 구분이 점차 사라지면서 국부적으로 치밀하고 균일한 상을 이루고 있는 것으로 조사되었다. 또한, 탄화 조건에서도 인산코팅은 OXI-PAN 섬유의 직경의 감소를 억제하고 열안정성을 향상시키므로 복합재료의 부피수축률을 줄이고 탄화수율을 증가시키는데도 어느정도 기여할 수 있으리라 판단되었다.

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Destruction of Spent Organic ion Exchange Resins by Ag(II)-Mediated Electrochemical Oxidation (Ag(II)매개산화에 의한 폐 유기이온교환수지의 분해)

  • Choi Wang-Kyu;Nam Hyeog;Park Sang-Yoon;Lee Kune-Woo;Oh Won-Zin
    • Journal of the Korean Electrochemical Society
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    • v.2 no.4
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    • pp.183-189
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    • 1999
  • A study on the destruction of organic cation and anion exchange resins by electro-generated Ag(II) as a mediator was carried out to develop the ambient-temperature aqueous process, known as Ag(II)-mediated electro-chemical oxidation (MEO) process, for the treatment of a large quantity of spent organic ion exchange resins as the low and Intermediated-level radioactive wastes arising from the operation, maintenance and repairs of nuclear facilities. The effects of controllable process parameters such as applied current density, temperature, and nitric acid concentration on the MEO of organic ion exchange resins were investigated. The cation exchange resin was completely decomposed to $CO_2$. The current efficiency increased with a decrease in applied current density while nitric acid concentration and temperature on the MEO of cation exchange resin did not affect the MEO. On the other hand, anion exchange resins were decomposed to CO and $CO_2$. The ultimate conversion to CO was about $10\%$ regardless of temperature. The destruction efficiencies to $CO_2$ were dependent upon temperature and the effective destruction of anion exchange resin could be obtained above $60^{\circ}C$.

The characteristics of thermal expansion and electrity on the epoxy hardening of $Sb_{2}O_{3}$ filler to use for electric lastallation (전기설비용 $Sb_{2}O_{3}$충전 에폭시 경화제의 열팽창 및 전기적 특성)

  • 이보호;박동화;송경화;황명환
    • The Proceedings of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.5 no.2
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    • pp.58-66
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    • 1991
  • This paper measured the characteristic of the thermal expansion, dielectric and conductivity to use $Sb_2O_3$ Filler in epoxy resin.The results are summarized as follow : 1 ) In the [$155^{\circ}C$] 1, The coefficient of thermal expansion increasing temperature obtained 8.19 in the case of pure epoxy resin and $4.5{\times}10^{-5}$ in the case of the mixing 7[%].2) The peak point of $\varepsilon\iota, \varepsilon\rho$ increasing $Sb_2O_3$ mixing ratio moved on the part of the high temperature. 3) The conductivity value increasing temperature shows the corner on the part of the Tg and it's Value became low the sample material with mixing I[%] than in case of pure epoxy resin.

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Effect of Operating Parameters on the Physical Properties of Activated Carbon Manufactured with Bead-Type Polymer Resin (구형 고분자수지로 활성탄제조 시 운전인자의 영향)

  • Lee, Gangchoon;Yoon, Taekyung;Shon, Zangho
    • Clean Technology
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    • v.19 no.3
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    • pp.279-286
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    • 2013
  • Using a cation exchange resin of polystyrene-DVB copolymer as a carbon source for the production of activated carbon, the effects of operating parameters on the physical properties of activated carbon such as specific surface area and specific pore volume were experimentally studied. In carbonization process specific surface area and specific pore volume of carbonized product decreased with the increase of carbonization temperature and time. They were proportional to activation temperature and time up to the specific temperature and time in activation process. In carbonization process the increase of heating rate gave negative effect to the properties. The properties of activated product, on the contrary, increased with the heating rate in carbonization process. The properties of activated carbon manufactured with the resin exchanged with divalent cations were lower than those with raw resin.

3-Dimensional Finite Element Analysis of Thermoforming Processes (열성형공정의 3차원 유한요소해석)

  • G.J. Nam;D.S. Son;Lee, J.W.
    • The Korean Journal of Rheology
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    • v.11 no.1
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    • pp.18-27
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    • 1999
  • Predicting the deformation behaviors of sheets in thermoforming processes has been a daunting challenge due to the strong nonlinearities arising from very large deformations, mold-polymer contact condition and hyperelasticity constitutive equations. Nonlinear numerical analysis is always required to face this challenge especially for realistic processing conditions. In this study a 3-D algorithm and the membrane approximation are developed for thermoforming processes. The constitutive equation is expressed in terms of the 2nd Piola-Kirchhoff stress tensor and the Cauchy-Green deformation tensor. The 2-term Mooney-Rivlin model is used for the material model equation. The algorithm is established by the finite element formulation employing the total Lagrangian coordinate. The deformation behavior and the stress distribution results of 3-D algorithm with various point boundary conditions are compared to those of the membrane approximation algorithm. Also, the slip boundary condition and the no-slip boundary condition are applied for the systems that have molds. Finally, the effect of sheet temperatures on the final thickness distribution is investigated for the ABS material.

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Thermal Stability and Cure Behavior of Waterborne Phenol-Formaldehyde Resin (수용성 페놀-포름알데히드 수지의 열안정성 및 경화거동)

  • Yoon, Sung Bong;Kim, Jin Woo;Cho, Donghwan
    • Journal of Adhesion and Interface
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    • v.7 no.1
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    • pp.16-22
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    • 2006
  • In this work, the effect of cure temperature and time on the thermal stability and the exothermic cure reaction peak of a waterborne resol-type phenol-formaldehyde resin, which may be used for preparing phenolic sheet molding compounds (SMC), has been investigated using a thermogravimetric analyzer and a differential scanning calorimeter. The weight loss of waterborne phenol-formaldehyde resin was mainly occurred at three temperature stages: near $200^{\circ}C,\;400^{\circ}C$, and $500^{\circ}C$. The carbon yield at $750^{\circ}C$ for the cured resin was about 62%~65%. Their thermal stability increased with increasing cure temperature and time. Upon cure, the exothermic reaction was taken placed in the range of $120^{\circ}C{\sim}190^{\circ}C$ and the maximum peak was found in between $165^{\circ}C$ and $170^{\circ}C$. The shape and the maximum of the exothermic curves depended on the given cure temperature and time. To remove $H_2O$ and volatile components, the uncured resin needed a heat-treatment at $100^{\circ}C$ for 60 min at least prior to cure or molding. Curing at $130^{\circ}C$ for 120 min made the exothermic peak of waterborne phenol-formaldehyde resin completely disappeared. And, post-curing at $180^{\circ}C$ for 60 min further improved the thermal stability of the cured resin.

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Fixation of Sericin of Silk Fabric by Epoxy Resin (Epoxy수지에 의한 견직물의 Sericin정착)

  • 문영배;남중희
    • Journal of Sericultural and Entomological Science
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    • v.26 no.2
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    • pp.16-25
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    • 1984
  • The sericin fixation of silk fabrics by epoxy resins was studied in the presence of aqueous salt solution in different solvents at the indicated temperature for the desired time. Heavy weight gains were obtained in the reaction with glycerol diglycidyl ether (EX-313) and ethylene glycol diglycidyl ether (EX-810) catalyzed by potassium thiocyanate in such solvents as carbon tetrachloride and p-chloroethylene. The obtained results were summarized as follows; 1) The tested resins were found similar in reaction behavior to silk fabric. The effect of fixation and weight gains was higher in EX-810 than EX-313. 2) The weight gains were increased with reaction time and temperature, and degumming ratio reached a constant value in 90 min at 70$^{\circ}C$. 3) The weight gains and the degumming ratio reached an equilibrium at 3-5% of epoxy concentration. 4) The weight gains were remarkably influenced and increased by the concentration of salt solution. The degumming ratio reached an equilibrium over 0.5N concentration of salt. 5) The weight gains were increased with the dipping time in gently-sloping. The degumming ratio reached an equilibrium over 15 min dipping. 6) The effect of sericin fixation of hydrophobic solvents, such as Carbon Tetrachloride, p-Chloroeth-ylene, Cyclohexane, Xylene and Toluene, was found suitable. 7) The effect of drying temperature was not remarkable on the weight gains and the degumming ratio. 8) There was a slight decrease in the moisture regain of sericin-fixed silk and it may be possible to maintain the moisture regain in the sericin-fixed silk by the epoxy resins. 9) The results on testing physical properties of sericin-fixed silk fabric were as follows; The crease recovery was almost not different from undegummed fabric, but inferior to degummed fabric. The tensile strength was improving in accordance with the effect of sericin fixation, either the elongation did.

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A Study on the PMMA Lens Fabrication for Surgical Light Based on Injection Molding Convergence Process (사출성형 융합공정 기반 수술실 무영등용 PMMA 렌즈 제작에 관한 연구)

  • Kang, Bo-An;Oh, Hyeong-Jong;Jeong, Byeong-Ho;Jeong, Nam-In
    • Journal of the Korea Convergence Society
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    • v.6 no.1
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    • pp.43-48
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    • 2015
  • We studied on the injection molding conditions of defect-free PMMA lens for surgical light. When the heat temperature of mold is low, more imperfect molding or weldlines and flow marks have showed. A defective lens depends on low fluidity of the PMMA resin and its temperature is high, a flexural strain has occurred. The longer cooling time of specimens, the more cracks have occurred due to resin crystallization. In this study, optimal molding conditions for defect-free PMMA lens is as follows. The heat temperature of core mold was 110 [$^{\circ}C$] and also the cooling time was 25 [sec]. PMMA materials can realized low expense to produce plastic optical lens and applications.

Study on the Liquefaction Characteristics of ABS Resin in a Low-Temperature Pyrolysis (ABS 수지의 저온 열분해에 의한 액화특성 연구)

  • Choi, Hong Jun;Jeong, Sang Mun;Lee, Bong-Hee
    • Korean Chemical Engineering Research
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    • v.49 no.4
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    • pp.417-422
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    • 2011
  • The low temperature pyrolysis of ABS resin has been carried out in a batch reactor under the atmospheric pressure. The effect of the reaction temperature on the yield of pyrolytic oils has been determined in the present study. The oil products formed during pyrolysis were classified into gas, gasoline, kerosene, gas oil and heavy oil according to the petroleum product quality standard of Ministry of Knowledge Economy. The conversion reaches 80% after 60 min at $500^{\circ}C$ in the pyrolysis of ABS resin. The amount of the final product was ranked as gas heavy oil > gasoline > gas oil > kerosen based on the yield. The yields of heavy oil and gas oil increase with an increase in the reaction time and temperature.