• Title/Summary/Keyword: 손상 선박

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Transient Torsional Vibration Analysis of Ice-class Propulsion Shafting System Driven by Electric Motor (전기 모터 구동 대빙급 추진 시스템의 과도 비틀림 진동 분석)

  • Barro, Ronald D.;Lee, Don Chool
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.24 no.9
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    • pp.667-674
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    • 2014
  • A ship's propulsion shafting system is subjected to varying magnitudes of intermittent loadings that pose great risks such as failure. Consequently, the dynamic characteristic of a propulsion shafting system must be designed to withstand the resonance that occurs during operation. This resonance results from hydrodynamic interaction between the propeller and fluid. For ice-class vessels, this interaction takes place between the propeller and ice. Producing load- and resonance-induced stresses, the propeller-ice interaction is the primary source of excitation, making it a major focus in the design requirements of propulsion shafting systems. This paper examines the transient torsional vibration response of the propulsion shafting system of an ice-class research vessel. The propulsion train is composed of an electric motor, flexible coupling, spherical gears, and a propeller configuration. In this paper, the theoretical analysis of transient torsional vibration and propeller-ice interaction loading is first discussed, followed by an explanation of the actual transient torsional vibration measurements. Measurement data for the analysis were compared with an applied estimation factor for the propulsion shafting design torque limit, and they were evaluated using an existing international standard. Addressing the transient torsional vibration of a propulsion shafting system with an electric motor, this paper also illustrates the influence of flexible coupling stiffness design on resulting resonance. Lastly, the paper concludes with a proposal to further study the existence of negative torque on a gear train and its overall effect on propulsion shafting systems.

Cavitation Analysis on Ship Seawater Pump Using CFD (CFD를 이용한 선박용 해수펌프의 공동현상에 대한 분석)

  • Kim, Bu-Gi;Kim, Hong-Ryeol;Yang, Chang-Jo;Kim, Jun-Ho
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.23 no.4
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    • pp.400-406
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    • 2017
  • The model used in this study was reversed to analyze the cause of excessive damage that occurred inside the rotating system and pipe system of a centrifugal-type seawater pump on a ship. For this purpose, internal flow analysis on a cooling seawater pump was performed using CFD. As a result, the shape and boundary conditions of the target pump were set by reverse engineering, and pump efficiency at a design operating point of $125m^3/h$ was calculated as 85.3 % with a head of 32.0 m. The maximum efficiency point of the target pump was estimated to be 86.2 % at $150m^3/h$, but this differed from the actual operating point. At $112.5m^3/h$, which was the lowest flow point, flow was unstable due to the characteristics of the low flow point and analysis convergence was not good. The purpose of this study was to clarify the cause of ongoing cavitation in seawater pumps and piping systems in operation. Future research will be needed to clarify causes for pipe systems in the future by performing calculations for the total piping system of an inlet and outlet, in addition to measuring the flow rate of each branch pipe.

Effect of Transient Condition on Propeller Shaft Movement during Starboard Turning under Ballast Draught Condition for the 50,000 DWT Oil Tanker (50,000 DWT 유조선의 밸러스트 흘수에서 우현 전타시 과도상태가 프로펠러축 거동에 미치는 영향 연구)

  • Lee, Jae-ung
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.26 no.4
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    • pp.412-418
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    • 2020
  • Generally, the propeller shaft that constitutes the ship shaft system has different patterns of behavior due to the ef ects of engine power, propeller load and eccentric thrust, which increases the risk of bearing failure by causing local load variations. To prevent this, different studies of the propulsion shaft system have been conducted focused the relative inclination angle and oil film retention between the shaft and the support bearing, mainly with respect to the Rules for the Classification of Steel Ships. However, in order to secure the stability of the propulsion shaft via a more detailed evaluation, it is necessary to consider dynamic conditions, including the transient state due to sudden change in the stern wakefield. In this context, a 50,000 DWT vessel was analyzed using the strain gauge method, and the effects of propeller shaft movement were analyzed on the starboard rudder turn which is a typical transient state during normal continuous rate(NCR) operation in ballast draught condition. Analysis results confirm that the changed propeller eccentric thrust acts as a force that temporarily pushes down the shaft to increase the local load of the stern tube bearing and negatively affects the stability of the shaft system.

A Study on the Evaluation of Container Terminal Logistics Systems in SCM's Perspective (SCM 관점의 컨테이너터미널 물류시스템 평가)

  • Kim, Sungu;Choi, Yongseok;Yeun, Dongha
    • Journal of Korea Port Economic Association
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    • v.30 no.4
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    • pp.47-67
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    • 2014
  • This study examined elements which could evaluate a container terminal logistics system from the viewpoint of supply chain management. This study derived the elements of a container terminal logistics system such as flexibility, reliability, responsiveness, and information sharing and 16 evaluation sub-items in the aspect of a supply chain. In the result of analysis, the weight between SCM elements of a container terminal logistics system was the highest in reliability(0.282), followed by flexibility(0.273), responsiveness(0.224), and information sharing(0.221). The conversion weight was calculated by combining the weight of elements of a container terminal logistics system and the weight of evaluation sub-items. The highest weight which was considered as the most important factor to evaluate a container terminal logistics system was work planning(berth, yard) of flexibility(0.081), followed by accurate fulfillment of container work schedule(ship, yard) and the optimum distribution and arrangement of equipment(QC, TC, YT)(0.079), stable works without damage of containers and ships(0.071), and preventive maintenance of equipment and operators' skill(0.070).

Numerical Prediction of the Powering Performance of a Car-Ferry in Irregular Waves for Safe Return to Port(SRtP) (불규칙 파랑 중 카페리선의 SRtP 소요마력 수치 추정 연구)

  • Park, Il-Ryong;Kim, Je-in;Suh, Sung-Bu;Kim, Jin;Kim, Kwang-Soo;Kim, Yoo-Chul
    • Journal of Ocean Engineering and Technology
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    • v.33 no.1
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    • pp.1-9
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    • 2019
  • This paper considers a numerical assessment of the self-propulsion performance of a damaged ferry carrying cars in irregular waves. Computational fluid dynamics(CFD) simulations were performed to see whether the ferry complied with the Safe Return to Port (SRtP) regulations of Lloyd's register, which require that damaged passenger ships should be able to return to port with a speed of 6 knots (3.09 m/s) in Beaufort 8 sea conditions. Two situations were considered for the damaged conditions, i.e., 1) the portside propeller was blocked but the engine room was not flooded and 2) the portside propeller was blocked and one engine room was flooded. The self-propulsion results for the car ferry in intact condition and in the damaged conditions were assessed as follows. First, we validated that the portside propeller was blocked in calm water based on the available experimental results provided by KRISO. The active thrust of starboard propeller with the portside propeller blocked was calculated in Beaufort 8 sea conditions, and the results were compared with the experimental results provided by MARIN, and there was reasonable agreement. The thrust provided by the propeller and the brake horsepower (BHP) with one engine room flooded were compared with the values when the engine room was not flooded. The numerical results were compared with the maximum thrust of the propeller and the maximum brake horse power of the engine to determine whether the damaged car ferry could attain a speed of 6 knots(3.09 m/s).

Development of the Large-Capacity Mooring Fittings according to MEG4(Mooring Equipment Guideline 4) (MEG4(Mooring Equipment Guideline 4) 적용에 따른 대용량 무어링 피팅 개발)

  • Myung-Su Yi;Kwang-Cheol Seo;Joo-Shin Park
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.29 no.7
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    • pp.950-957
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    • 2023
  • For safe mooring and towing between the ship and port, the equipment must be designed in accordance with the relevant international regulations. However, some small shipyards and engineering companies often do not fully comprehend the core contents. Therefore, the international regulations regarding towing and mooring equipment are reviewed and the bollard and chock are newly developed based on the Mooring Equipment Guideline 4 (MEG4) standards. A bollard is a mooring equipment used to fix a mooring rope to the hull. It has two columns and is mostly used in a figure eight pattern knots under the mooring condition. The chock, which is used to change the mooring rope direction coming into the ship from outside, is manufactured using a casting with curvature. The two mooring equipment are widely used in the stern, bow, and mid-side. Owing to the increase in the size of container vessels and LNG ships, the mooring rope load has increased and the safe working load of the mooring equipment must be revised. This study summarizes and examines the results of the allowable stress method obtained using finite element analysis modelling. To consider the mesh size effect, a reasonable criteria was suggested by referring the existing class guidance. Additionally, the safe working load was verified through nonlinear collapse analysis, and the elastic region against load increments was confirmed. Furthermore, the proposed evaluation method can be used to develop similar equipment in the near future.

Investigation on Cavitation-Erosion Damage with the Cavitation Amplitude of Al Alloy Materials in Seawater (해수 내 다양한 알루미늄 선박용 재료의 캐비테이션 진폭에 따른 캐비테이션-침식 손상 연구)

  • Yang, Ye-Jin;Kim, Seong-Jong
    • Corrosion Science and Technology
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    • v.19 no.5
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    • pp.250-258
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    • 2020
  • Recently, 5000 series and 6000 series Al alloys have been used as hull materials for small and medium-sized ships because of their excellent weldability, corrosion resistance, and durability in marine environments. Al ships can navigate at high speed due to their light weight. However, cavitation-erosion problems cause reducing durability of Al ship at high speed. In this investigation, 5052-O, 5083-H321, and 6061-T6 Al alloy materials were used to evaluate the damage characteristics with amplitude (cavitation strength). As a result of the electrochemical experiments, the corrosion current density and corrosion potential of 6061-T6 in seawater were 8.52 × 10-7 A/㎠ and -0.771 V, respectively, presenting the best corrosion resistance. The cavitation-erosion experiment showed that 5052-O had the lowest hardness value and cavitation-erosion resistance. 5052-O also had a very short incubation period. As the experiment progressed for 5052-O, pitting formed and grew in a short time, and was observed as severe cavitation-erosion damage that eliminated in large quantities. Among the three specimens, 5083-H321 presented the highest hardness value and the damage rate was the smallest after the initiation of pitting.

Characteristics of Cavitation-Erosion Damage with Amplitude in Seawater of 5052-O Al Alloy for Ship (선박용 5052-O 알루미늄 합금의 해수 내 진폭 변수에 따른 캐비테이션-침식 손상 특성)

  • Yang, Ye-Jin;Kim, Seong-Jong
    • Corrosion Science and Technology
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    • v.19 no.5
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    • pp.239-249
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    • 2020
  • The characteristics of cavitation-erosion damage with changes in the amplitude of 5052-O aluminum alloy for ships were investigated in a seawater environment. In the cavitation-erosion experiment, the cavitation environment was created using a vibration-generating device with a piezo-electric effect. The amplitudes of 5 ㎛, 10 ㎛, and 30 ㎛ were created by changing the geometric shape of the cavitation horn. The resistance characteristics of cavitation-erosion damage were evaluated by weight loss and pitting area. The damaged surface was analyzed using scanning electron microscopy (SEM) and 3D optical microscopy. As the amplitude increased, the amount of damage and the area of the damaged surface increased, and the damage was concentrated at the center and edge of the specimen. The pit was created after the initial incubation period with increasing experimental time, and then the pits were merged to grow and propagate into craters, and eventually, the surface was detached and damaged. The cavitation-erosion damage after 30 minutes with amplitude of 10 ㎛ and 30 ㎛ was 1.48 and 2.21 times compared to 5 ㎛, respectively.

A Study on Evaluation Method of Member Forces on the Propulsion Shaft of Ship for Damage Protection of Clutch (선박 추진축계 클러치 손상방지를 위한 축계 부재력 평가방법 연구)

  • Shin, Sang-Hoon;Choe, Ick-Hung;Ko, Dae-Eun
    • Journal of the Society of Naval Architects of Korea
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    • v.47 no.3
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    • pp.438-446
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    • 2010
  • The purpose of this study is to establish the proper evaluation method of member forces on the propulsion shaft using strain gages to confirm bearing offset. The strain measurements to find out the bending moments of the shaft have been performed in the yard to be compared with the results of the shaft alignment analysis. The clutch of the propulsion shaft is highly sensitive to shear forces as well as bending moments and the necessity of the measurement of shear forces on the shaft for normal operation of the clutch is recently on the rise. In this study, an evaluation method of the member forces (bending moments and shear forces) of the shaft clutch based on the shaft strain measurement is established. Through the application of this method to the eight $216,000\;m^3$ LNG carriers, the safeties of the clutch systems are evaluated and the better bearing offsets are deduced for the LNG carriers. After adjusting the bearing offsets, all the sea trials of the eight LNG carriers are successfully carried out without any troubles.

Effect of the Post-Weld Heat Treatment on the Mechanical and Electrochemical Properties of high Strength Steel in marine Environment (고장력강의 해양환경중 기계적.전기화학적 특성에 미치는 용접후열처리효과)

  • 김성종
    • Journal of Advanced Marine Engineering and Technology
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    • v.25 no.2
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    • pp.409-409
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    • 2001
  • 해양구조물은 점점 대형화되어 가고 있는 추세에 있으며 또한 이들 구조물의 대형화에 따른 구조물의 보수, 유지관리가 매우 중요한 사안으로 등장하게 되었다. 뿐만 아니라, 이러한 구조물 등이 손상또는 파괴되었을 경우는 그에 따른 인적, 경제적 손실 또한 막대할 것으로 사료되며 이러한 구조물의 파괴사례중 상당 부분이 용접부의 부식문제 및 수소취화와 관련된 사고인것으로 보고되고 있다. 한편 용접은 급속가열, 급속냉각의 공적으로 인한 경도와 열적, 조직적 변화를 일으켜 용접부 각 미세부위별 전위차가 발생하게 되며, 이로 인해 갈바낙부실을 일으키는 것으로 보고 있다. 그리고 갈바닉 부식에 의한 용접부의 부식성을 억제하기 위해 용접후열처리(post weld heat treatment PWHT)를 시행하여 내식성을 향상시키는 경우도 있다. 본 연구에서는 고장력강인 RE36강 시험편을 전기화학적 측면에서 최적의 용접후열처리 온도를 규명하였으며, 용접방법(FCAW, SMAW), 용접후 열처리 유무에 따른 용접부위의 저변형을 인장실험을 통한 기계적 특성, 전기화학적 특성 및 수소취화 감수성을 등을 규명하였다. 따라서 본 연구 결과는 해양구조물 선박의 설계시공시에 용접부 주위의 기계적. 전기화학적 특성 평가 및 수소취화 방지대책에 좋은 참고자료가 될 것으로 기대된다.

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