• Title/Summary/Keyword: 소재형상설계

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Blank Design System for Sheet Forming (박판성형의 초기소재 설계시스템)

  • 김두현;이정민;박상후;양동열;김용환
    • Transactions of Materials Processing
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    • v.6 no.5
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    • pp.400-407
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    • 1997
  • Geometric mapping technique has been used to find the shape of initial blank for sheet forming. The method was chosen because of its simplicity and numerical efficiency. Error in blank shape were measured along deformation path by FE analysis of forming. Blank shape was modified by volume additionaddition/Subtractiontraction method with taking with taking into account of deformation path. Modified blank shape shows an acceptable result, showing the current method can be an useful tool for predicting blank shape in the practical application. More test will be done to verify the validity of the method.

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Characteristics of Silicone Rubber Polymer Insulator According to Variation of Shapes (실리콘 고무 폴리머 애자의 형상의 변화에 따른 특성 연구)

  • Kang, Dong-Pil;Park, Hoy-Yul;Ahn, Myeong-Sang;Myung, In-Hae
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2003.05e
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    • pp.31-34
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    • 2003
  • 폴리머 애자의 장기성능예측을 위하여 많은 수단과 측정방법이 연구되어 왔다. 그러나 폴리머 애자에 있어서 성능저하는 대부분 하우징 재료의 열화에 기인되고 있어 예측 및 진단목적의 연구가 하우징 재료의 가속열화에 초점이 맞추어져 있다. 폴리머 애자는 초고압 절연성능과 기계적 강도가 우수하여 송배전 설비에 많이 사용되고 있지만 애자의 형상과 장기성능과의 관계가 정량적으로 규명되어 있지 않아 개발하는 회사는 물론 사용하는 전력회사가 함께 어려움을 가지고 있다. 폴리머 애자의 형상이 폴리머 애자의 장기 성능에 어떻게 영향을 주는 지를 비교분석하고 평가하는 연구가 필요한 시점이다. 본 연구에서는 규칙 교대 갓, 불규칙 교대 갓의 폴리머 애자를 조립방식으로 제작하고, 규칙 교대 갓의 폴리머 애자를 일체형 진공사출 방식으로 제작을 하여 건조섬락전압, 주수섬락전압, 오손섬락전압을 측정하였다. 오손섬락전압은 주수섬락에 비하여 60% 정도 감소함을 보였고 불규칙한 교대 갓의 폴리머 애자의 경우 특성의 편차가 크게 나타났다. 폴리머 애자의 경우 소재의 우수한 특성도 중요하지만 형상적인 인자도 중요한 설계요소이므로 최적화 방안이 요구된다.

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Experimental Study on the Deep Drawing Process for L-shape Cross Section (L형 단면의 ?드로잉 가공에 대한 실험적 연구)

  • 김상진;양대호;서대교
    • Transactions of Materials Processing
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    • v.5 no.4
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    • pp.281-287
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    • 1996
  • Two kinds of blank shapes optimum and square are adopted to investigate formability. Optimum blank shape is determined to construct an L-shape cup with uniform height and without flange part. For this purpose rigid-plastic FEM analysis is applied with backward tracing technique. Maximum cup depth and strain distribution are measured experimentally for the products of the two kinds of blank shapes which are optimum and square. it is confirmed that deeper cup without severe thickness reduction can be obtained from the optimum shape.

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Experimental Study on the Multi-stage Deep Drawing Process (다단계 ?드로잉 가공에 대한 실험적 연구)

  • 박민호;김상진;서대교
    • Transactions of Materials Processing
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    • v.5 no.4
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    • pp.288-296
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    • 1996
  • A method of determining an optimum blank shape for non-circular deep drawing process is extended to the multi-stage deep drawing process. As an example concentric two-stage square deep drawing process is considered and the ideal blank shape with uniform cup height and without flange part after the process is constructed by the backward tracing of rigid plastic FEM. The conventional square blank shapes are also adopted for the comparison of two cases. As a result it is confirmed that the drawn products with better thickness strain distribution and deeper cup depth could be obtained by the suggested ideal blank shapes.

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Formability of deep drawing process for reentrant cross section (오목형 단면 딥드로잉에서의 성형성)

  • 박민호;김상진;서대교
    • Transactions of Materials Processing
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    • v.5 no.2
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    • pp.138-144
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    • 1996
  • The differences of formability with maximum cup depth of drawn product and thickness strain distribution are compared for two kinds of blank shapes which are suggested optimum shape and conventional square shape. The suggested blank is determined by backward tracing technique of rigid-plastic FEM. The deeper cup without wrinkle and flange part could be obtained from the suggested blank shape however the cross sevtion sup from the square blank could not be kept smooth thickness strain distribution and defended those phenomena..

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Friction Welding Analysis of Welding Part Shape with Flow Gallery Considered Fluid Flow (유체 유동을 고려한 유동부를 갖는 용접부 형상의 마찰용접 해석)

  • Yeom, Sung-Ho;Kim, Bum-Nyun;Hong, Sung-In
    • Journal of the Korean Society of Propulsion Engineers
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    • v.11 no.3
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    • pp.7-12
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    • 2007
  • Friction welding is a welding method to use frictional heat of a couple of materials. In this paper object is that design the welding part shape with the flow gallery part which there is no effect in flow. Decided the welding part design parameter and doing the friction welding analysis used the rigid-plastic FEM program DEFORM-2D. To do friction welding analysis must input necessary flow stress data, friction coefficient by temperature change, upset pressure and Revolution per minute etc. According to analysis result, it decided the optimal shape of welding part with no effect in flow.

스마트 항로표지 구조설계 요구분석에 관한 연구

  • 정재훈;채정근;고재영
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2021.11a
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    • pp.25-26
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    • 2021
  • 해양 4차 산업 도래에 맞춰 다기능 신(新)서비스를 제공하는 항로표지에 대한 요구가 증가하고 있으며, 이런 서비스 제공을 위해 국가정책적으로 스마트 항로표지 개발에 관한 연구가 추진되고 있다. 본 논문에서는 스마트 항로표지 구조설계를 위한 요구사항 분석의 일환으로 국내외에서 사용중인 특수목적 부표류를 사용용도별/형상별/소재별/전원공급 방식별로 분류하여 그 특징을 조사하였다.

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Light-Weight Design of Automotive Knuckle by Using CAE (Computer Aided Engineering) (CAE 해석을 이용한 자동차용 AA6061 Knuckle의 경량화 설계)

  • Kim, Kee Joo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.9
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    • pp.663-668
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    • 2016
  • Increasing fuel economy and reducing air pollution have been unavoidable issues in the development of new cars, and one of the important methods is decreasing vehicle weight. Weight can be reduced by using lightweight materials such as aluminum alloy. Dynamic stiffness analysis was performed and compared for different materials for the knuckle for a car. The dynamic stiffness of 6061 aluminum alloy was about 30% higher than that of FCD600 cast iron. Usually, materials that have high dynamic stiffness show excellent vibration resistance because the dynamic stiffness can affect the vibration characteristics. In order to design a lighter and more reliable chassis component using 6061 aluminum alloy (AA6061-T6), a new knuckle shape is suggested by adding section ribs to an existing knuckle model. The effect of each design change on the reliability and component weight was investigated using computer aided engineering (CAE).

Structural Characteristics of Pultruded Composite Bridge Deck of Hollow Section (인발성형 중공단면 복합소재 교량 바닥판의 구조적 특성 분석)

  • Lee, Sung Woo;Kim, Byung Suk;Jo, Nam Hoon
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.26 no.1A
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    • pp.35-43
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    • 2006
  • In this paper, procedures and research results involved in the development of glass reinforced composite bridge deck of hollow section were presented. Laminate design for the 3 cell deck section was performed. Structural characteristics such as serviceability, strength, failure and stability for DB24 load were analytically studied through the finite element analysis for the composite deck plate girder bridge. Composite deck tube was fabricated with pultrusion and extensive tests such as flexural test, girder-connection test, barrier-connection test, compression fatigue test and flexural fatigue test were carried out to evaluate structural behavior experimentally. Also, field load test was conducted for the demonstration plate girder bridge with composite deck and requirements for the strength and serviceability were reviewed.

Optimum Shape Design of Cemented Carbide Micro-drill in Consideration of Productivity (생산성을 중시한 초경합금 소재 마이크로 드릴의 최적 형상설계)

  • 김건회
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.3
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    • pp.133-140
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    • 2004
  • Recently reduction of industrial products in size and weight has been increased by application of micro-drills in gadgets of high precision and a great interest of a micro-drilling has been raised. Due to the lack of tool stiffness and the chip packing, the micro-drilling requires not only the robust tool structure which has not affected by vibration but also effective drilling methods designed to prevent tool fracture from cutting troubles. This paper presents an optimum design shape of a 0.15 mm micro-drill associated with a new manufacturing process to improve the production rate and to lengthen the tool life and suggestions on the micro-drilling characteristic properties associated with the tool life and workpiece quality.