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A Survey on the Break-down and Repair of the Power Tillers in Korea (동력경운기(動力耕耘機) 이용실태(利用實態) 조사분석(調査分析)(II) -고장(故障) 및 수리(修理)에 관(關)하여-)

  • Hong, Jong Ho;Lee, Chai Shik
    • Journal of Biosystems Engineering
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    • v.6 no.1
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    • pp.28-38
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    • 1981
  • A survey has been conducted to investigate the presents of breaks down and repair of power tiller for efficient use. Eight provinces were covered for this study. The results are summarized as follows. A. Frequency of breaks down. 1) Power tiller was breaken down 9.05 times a year and it represents a break down every 39.1 hours of use. High frequency of breaks down was found from the fuel and ignition system. For only these system, the number of breaks down were 2.02 and it represents 23.3% among total breaks down. It was followed by attachments, cylinder system, and traction device. 2) For the power tiller which was more than six years old, breaks down accured 37.7 hours of use and every 38.6 hours for the power tiller which was purchased in less than 2 years. 3) For the kerosene engine power tiller, breaks down occured every 36.8 hours of use, which is a higher value compared with diesel engine power tiller which break down every 42.8 hours of use. The 8HP kerosene engine power tiller showed higher frequency of break down compared with any other horse power tiller. 4) In October, the lowest frequency of break down was found with the value of once for every 51.5 hours of use, and it was followed by the frequency of break down in June. The more hours of use, the less breaks down was found. E. Repair place 1) 45.3% among total breaks down of power tiller was repaired by the owner, and 54.7% was repaired at repair shop. More power tiller were repaired at repair shop than by owner of power tiller. 2) The older the power tiller is, the higher percentage of repairing at the repair shop was found compared with the repairing by the owner. 3) Higher percentage of repairing by the owner was found for the diesel engine power tiller compared with the kerosene engine power tiller. It was 10 HP power tiller for the kerosene power tiller and 8 HP for the diesel engine power tiller. 4) 66.7% among total breaks down of steering device was repaired by the owner. It was the highest value compared with the percentage of repairing of any other parts of power tiller. The lowest percentage of repairing by owner was found for the attachments to the power tiller with the value of 26.5%. C. Cause of break down 1) Among the total breaks down of power tiller, 57.2% is caused by the old parts of power tiller with the value of 5.18 times break down a year and 34.7% was caused by the poor maintenance and over loading. 2) For the power tiller which was purchased in less than two years, more breaks down were caused by poor maintenance in comparison to the old parts of power tiller. 3) For the both 8-10 HP kerosene and diesel engine power tiller, the aspects of breaks down was almost the same. But for the 5 HP power tiller, more breaks down was caused by over loading in comparison to the old parts of power tiller. 4) For the cylinder system and traction device, most of the breaks down was caused by the old parts and for the fuel and ignition system, breaks down was caused mainly by the poor maintenance. D. Repair Cost 1) For each power tiller, repair cost was 34,509 won a year and it was 97 won for one hoar operation. 2) Repair cost of kerosene engine power tiller was 40,697 won a year, and it use 28,320 won for a diesel engine power tiller. 3) Average repair cost for one hour operation of kerosene engine power tiller was 103 won, and 86 won for a diesel engine power tiller. No differences were found between the horse power of engines. 4) Annual repair cost of cylinder system was 13,036 won which is the highest one compared with the repair cost of any other parts 362 won a year was required to repair the steering device, and it was the least among repair cost of parts. 5) Average cost for repairing the power tiller one time was 3,183 won. It was 10,598 won for a cylinder system and 1,006 won for a steering device of power tiller. E. Time requirement for repairing by owner. 1) Average time requirements for repairing the break down of a power tiller by owner himself was 8.36 hours, power tiller could not be used for operation for 93.58 hours a year due to the break down. 2) 21.3 hours were required for repairing by owner himself the break down of a power tiller which was more than 6 years old. This value is the highest one compared with the repairing time of power tiller which were purchased in different years. Due to the break down of the power tiller, it could not be used for operation annually 127.13 hours. 3) 10.66 hours were required for repairing by the owner himself a break down of a diesel engine power tiller and 6.48 hours for kerosene engine power tiller could not be used annually 99.14 hours for operation due to the break down and it was 88.67 hour for the diesel engine power tiller. 4) For both diesel and kerosene engine power tiller 8 HP power tiller required the least time for repairing by owner himself a break down compared with any other horse power tiller. It was 2.78 hours for kerosene engine power tiller and 8.25 hours fur diesel engine power tiller. 5) For the cylinder system of power tiller 32.02 hours were required for repairing a break down by the owner himself. Power tiller could not be used 39.30 hours a year due to the break down of the cylinder system.

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Ambient-Air In-Bin Drying of Paddy with the Modified Flat-type Store for Small Scale Korean Farmer (개량곳간을 이용한 벼의 상온통풍건조)

  • Kim, K.S.;Shin, M.G.;Kim, D.C.;Rhim, J.W.;Cheigh, H.S.;Muhlbauer, W.;Kwon, T.W.
    • Journal of Biosystems Engineering
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    • v.12 no.3
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    • pp.50-56
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    • 1987
  • 중규모 벼농가에서의 벼건조 및 저장을 위하여, 한국형 개량곳간(크기: $1.8{\times}2.4m$, 높이 : 3.2m, 규모 : 2-4 M/T)을 개발하였다. 송풍기(0.5마력) 및 공기유도닥트를 부착하여 건조 및 aeration이 가능하도록 하였으며, 저장중 양곡손실을 최소한 줄이기 위해 방서용철망, 환풍창 및 구판들을 설치하였다. 그리고 양곡의 입출고가 용이하도록 내리닫이쪽문을 설치하였다. 개발된 개량곳간을 이용하여 1981년, 1982년, 1983년 가을에 각각 수확한 물벼를 수확즉시 건조하였을 때, 기후조건, 수확시기, 수확시의 수분함량, 풍량, 송풍시간, 곳간내에서의 벼의 높이 등에 따라서 차이는 있으나 상온 통풍에 의하여 벼를 잘 건조할 수 있었다. 그리고 건조조건에 따라서 건조양상은 달랐으나 180~352시간의 건조시간이 소요되었으며, 연속 상온통풍에 의하여 건조된 벼의 품질은 비교적 양호하였다.

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Optimization of Ship Propulsion System by Hull-Propeller-Engine Interaction (선체-프로펠러-주기관 사이의 맞춤에 의한 선박 추진 계통의 최적화)

  • Sung-Soo Ahn;Chang-Sup Lee
    • Journal of the Society of Naval Architects of Korea
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    • v.30 no.1
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    • pp.20-29
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    • 1993
  • In this paper, a procedure is presented to optimize ship propulsion systems considering the hull- propeller-engine interactions. The propeller diameter and expanded blade ratio are systematically varied to find out the optimum combinations of RPM and BHP at a given design speed by considering cavitation criteria, and then by comparing the fuel oil consumptions of each main engine candidates which can produce each combination of RPM and BHP, appropriate main engine with the lowest fuel oil consumption together with principal characteristics of the optimum propeller are selected.

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On The Hydrodynamic Resistance of the Sablefish Pot in Hauling-up (은대구 통발 권양중의 유체저항에 관하여)

  • 이병기
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.13 no.2
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    • pp.1-4
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    • 1977
  • The author determined the relationship between the hauling veloicty and the hydrodynamic resistance of the sablefish pot shaped conic frustum like, and induced the formulae to determine the diameter of the main line and the net horse power of the pot hauler. The results are summarized as follows: 1. The maximum hydrodynamic resistance (with its weight in water) of the pot T(kg), when the bottom webbing is covered by a cloth to imitate the catches are scattered on the bottom, is eatimated as $$ T=120v^{1.1} (0.3{\leqq}v{\leqq}0.8) $$ where v denotes the hauling velocity of the pot in m/sec. 2. When P. P. 3 strand rope is used as main line, the diameter d(mm)is recommended to satisfy the formula $$ d=72 \frac{D}{H} V^{1.1} where H denotes the depth of the fishing ground and D the intervals of the pots linked to the main in m respectively. 3. The pot hauler must displace the net horse power p(ps) of $$ P= \frac{75}{120} \frac{D}{H} v^{2.1}$$

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Development of a Small Size Hammer Mill for Farm Use(II) (농가용(農家用) 소형(小型) 사료분쇄기(飼料粉碎機) 개량(改良)에 관(関)한 연구(硏究)(II))

  • Chang, Dong Il;Kim, Soung Rai;Kim, Man Soo;Yi, Kyu Jang
    • Journal of Biosystems Engineering
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    • v.9 no.2
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    • pp.81-88
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    • 1984
  • 현재 축산농가에서 쉽게 구할 수 있는 곡류, 조사료 및 부산물을 활용하여 사료의 자급율을 높이는 것은 농가의 소득증대를 위하여 바람직한 일이다. 이러한 사료의 자급자족 체계를 위하여 소형이며 조작이 간편한 사료분쇄기가 요구된다. 따라서 농가에 많이 보급되어 있는 5~10 마력 (3.7-7.5 kw)의 동력경운기에 의하여 작동될 수 있는 소형 햄머타입의 사료분쇄기 시작기를 설계 제작하였다. 그리고 시작기의 성능을 분석하기 위하여 보리, 옥수수, 볏짚, 건초를 사료로 하여 시료의 공급율과 스크린의 구멍크기를 변화시켜가며 실험을 수행하였다. 이상과 같은 햄머 밀 시작기의 설계 및 성능시험을 통하여 얻어진 결과를 요약하면 다음과 같다. 1. 시작기의 평균분쇄능력은 보리의 경우 평균입자직경이 543 마이크론일 때 $82.7kg/kw{\cdot}h$였으며, 옥수수의 경우에는 평균입자직경이 408 마이크론일 때 $132.7kg/kw{\cdot}h$였다. 2. 최대 공급율로 분쇄할 때 소요동력은 보리의 경우 1.9kw, 옥수수의 경우 5.3kw, 볏짚의 경우 1.5kw, 건초의 경우 1.6kw을 필요로 하였으며, 5-10 마력(3.7-7.5kw)의 동력경운기로 개발된 햄머 밀을 작동함에는 별 문제가 없는 것으로 분석되었다. 3. 시작기로 시료를 분쇄할 때 곡류 분쇄는 물론 조사료 분쇄도 가능한 것으로 분석되었다. 4. 시작기에 의해 시료를 분쇄했을 때 분쇄물의 평균온도 상승폭은 $7.2-10.0^{\circ}C$였다. 이러한 온도는 분쇄물의 영양소 파괴및 저장상의 안정성을 고려할 때 안전한 범위의 온도상승으로 판단되었다. 5. 원료공급율과 스크린 구멍크기가 분쇄량과 분쇄정도에 5% 수준에서 유의성 있는 영향을 미쳤다.

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A Study on the Calculation of Resistance of the Ship to be Towed and Towline Tension (선박의 예인저항 및 예인삭의 장력 계산에 관한 연구)

  • Nam, Taek-Kun;Jung, Chang-Hyun;Jeong, Jung-Sik
    • Journal of Navigation and Port Research
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    • v.36 no.8
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    • pp.607-612
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    • 2012
  • In this paper, calculation methods of resistance of the ship to be towed and towline tension are discussed. When the vessel is fallen into dead ship condition then appropriate towing force have to be estimated to move the vessel from accident place to safe area. In this research, resistance of the ship to be towed and the tow hawser were considered to estimate total towline tension. Polynomial interpolation method is also applied to estimate additional hydrodynamic resistance of towline. Finally, UI program to calculate the resistance and total towline tension is developed. The developed program based on the research results is effective and convenient to use.

Ship's Maneuverability & Required Number of Tug Boat in Strong Winds for the T.S. HANBADA (실습선 한바다호의 강풍시 항내 어프로칭 조선 및 예인선 사용 기준에 관한 연구)

  • Jung, Chang-Hyun;Kong, Gil-Young;Lee, Yun-Sok
    • Journal of Navigation and Port Research
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    • v.32 no.8
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    • pp.597-602
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    • 2008
  • T.S. HANBADA has a relatively large hull and superstructures above the water line, so she has much of leeway or turning of bow with the effect of winds. Especially on berthing, unberthing and/or sailing on low speed, these effects take place more significant. Therefore, it was carried out the numerical calculation of the wind force and moments acting on the T.S. HANBADA, and then calculated the leeway angle and counter rudder angle with the relative wind direction and velocity. Also, it was suggested the maximum wind velocity which could be berthed or unberthed used by bow thruster and the tugboat operations in strong winds. These results will be great helpful to the vessels with large superstructures on ship's handling in harbour or tugboat operations.

Load analysis of an agricultural tractor during the harvesting operation (수확 작업 시 농업용 트랙터의 소요 동력 분석)

  • Jang, Jeong-Hoon;Shim, Seung-Heon;Chang, Chang-Hyun;Kim, Yong-Joo
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 2017.04a
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    • pp.7-7
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    • 2017
  • 본 연구는 수확 작업에 따른 농업용 트랙터의 차축 부하 분석을 목적으로 수행되었다. 트랙터의 부하 측정을 위한 부하 계측 시스템은 4개 차축의 토크 측정을 위한 휠 토크미터, 부하 데이터 수집을 위한 데이터 수집장치, 토크미터에 전원을 공급하기 위한 전원공급장치, 트랙터 배터리를 이용하여 노트북 및 전원공급장치에 전원을 공급하기 위한 인버터, 데이터 처리를 위한 노트북으로 구성하였다. 본 연구에서는 부하계측을 수행하기 위해 동양물산(주)의 60 마력급 트랙터 T623을 사용하였다. 부하 분석은 수확 작업에 따른 주행 단수 별 데이터를 이용하여 통계분석을 수행하였다. 수확 작업 시 L2단에서 좌측 전륜에서의 최대, 최소, 평균, 표준편차 토크는 각각 1735.44, 818.36, 1201.38, 175.53 Nm로 나타났으며, 우측 후륜에서는 3685.11, 1971.68, 2981.80, 258.36 Nm로 나타났다. L3단에서 좌측 전륜에서의 최대, 최소, 평균, 표준편차 토크는 각각 1580.94, 701.06, 1007.93, 125.11 Nm로 나타났으며, 우측 후륜에서는 3239.57, 1735.44, 2472.11, 307.85 Nm로 나타났다. 트랙터의 차축 부하는 L2단에서 L3단으로 작업속도가 증가함에 따라 좌측 전륜에서 약 0.83배, 우측 후륜에서 약 0.82배 감소하는 것으로 나타났다. 향후에는 Romax_Designer (Version 17, Romax Technology, UK)을 사용하여 작업 부하에 따른 트랙터 트랜스미션 해석을 하여 트랙터 PTO 최적설계 가능성을 제시할 계획이다. 정격 출력 조건에서 시뮬레이션을 진행하여 트랙터 트랜스미션을 설계하면 안전성을 확보할 수 있지만 최적설계를 위해서는 실제 포장시험 데이터를 이용한 시뮬레이션이 필요하다고 판단된다.

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On The Development of The Stern Form with Low Resistance and High Propulsive Efficiency for Full Ships (저저항(低抵抗) 고추진(高推進) 효율(效率)의 비대선(肥大船) 선미선형(船尾船型)의 개발(開發)에 관하여)

  • Ho-Chung,Kim;Chun-Ju,Lee;Young-Bok,Choi
    • Bulletin of the Society of Naval Architects of Korea
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    • v.27 no.3
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    • pp.89-99
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    • 1990
  • It is required to develop a hull form with low resistance and high propulsive efficiency for the improvement of the ship-board operational economy. Since the hull forms with low resistance frequently have lower propulsive efficiency and on the other hand the hull forms with higher propulsive efficiency don't show good resistance characteristics, it is always very difficult to obtain economical hull forms which require less propulsive power accordingly. Efforts have been made to pursue a stern form with excellent resistance and propulsion characteristics together by shaping the run of the so-called buttock-flow type stern, which is known to have good viscous resistance performance, like that of conventional aftbody(U-type or Hogner type) featured by high propulsive efficiency. First model tests confirmed that the above concept can be one of the alternative approaches to the design of the good stern form and by the continuing efforts thereafter for the refining of the concept, propelled by the first promising results, stern form of good resistance performance together with good propulsive efficiency has been realized to some extent. In addition, it is confirmed that the new new stern can have better cavitation and vibration characteristics due to uniform wake-fields and the compact engine room arrangement can be possible due to it's larger floor area in way of engine room double bottom as compared with usual barge stern.

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Numerical Prediction of the Powering Performance of a Car-Ferry in Irregular Waves for Safe Return to Port(SRtP) (불규칙 파랑 중 카페리선의 SRtP 소요마력 수치 추정 연구)

  • Park, Il-Ryong;Kim, Je-in;Suh, Sung-Bu;Kim, Jin;Kim, Kwang-Soo;Kim, Yoo-Chul
    • Journal of Ocean Engineering and Technology
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    • v.33 no.1
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    • pp.1-9
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    • 2019
  • This paper considers a numerical assessment of the self-propulsion performance of a damaged ferry carrying cars in irregular waves. Computational fluid dynamics(CFD) simulations were performed to see whether the ferry complied with the Safe Return to Port (SRtP) regulations of Lloyd's register, which require that damaged passenger ships should be able to return to port with a speed of 6 knots (3.09 m/s) in Beaufort 8 sea conditions. Two situations were considered for the damaged conditions, i.e., 1) the portside propeller was blocked but the engine room was not flooded and 2) the portside propeller was blocked and one engine room was flooded. The self-propulsion results for the car ferry in intact condition and in the damaged conditions were assessed as follows. First, we validated that the portside propeller was blocked in calm water based on the available experimental results provided by KRISO. The active thrust of starboard propeller with the portside propeller blocked was calculated in Beaufort 8 sea conditions, and the results were compared with the experimental results provided by MARIN, and there was reasonable agreement. The thrust provided by the propeller and the brake horsepower (BHP) with one engine room flooded were compared with the values when the engine room was not flooded. The numerical results were compared with the maximum thrust of the propeller and the maximum brake horse power of the engine to determine whether the damaged car ferry could attain a speed of 6 knots(3.09 m/s).