• Title/Summary/Keyword: 소실모형주조법

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Effects of Parameters on Abrasion-Resistant Layer of Composite Structure Formed by Evaporation Pattern Casting (소실모형주조법에 의한 내마모 복합조직층 형성에 미치는 공정인자의 영향)

  • Choi, Chang-Young;Mo, Nam-Gyu;Kim, Gun-ho;Yoon, Jong-Cheon;Jung, Yu-Hyun;Kim, Dong-Hyuk;Choi, Yong-Jin;Lee, In-Kyu;Cho, Yong-Jae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.2
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    • pp.89-94
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    • 2018
  • Due to industrial advancement and environmental concerns, there is a demand for light-weight material parts with high-performance characteristics. In order to meet this demand, various studies have been conducted on developing high-performance castings to achieve composite features by coating only specific parts that require high performance, with dissimilar joining, rather than coating the entire material part. This study analyzed the possibility of forming a local composite layer on an aluminum alloy through evaporation pattern casting, and the effects of parameters on the aluminum alloy.

Analysis of Dynamic Characteristics and Improvement of Vibration Table for Expendable Pattern Casting Process (소실모형주조용 진동장치의 동특성 분석 및 개선)

  • 이은경;설진수;이경환;최경환;임경화
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.14 no.3
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    • pp.185-192
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    • 2004
  • Vibration table is required to obtain high packing density in expendable pattern casting process. Packing density. which is an important manufacture factor, depends on the vibration pattern induced by vibration table. In general, circular vibration pattern is recognized as the best pattern. The existing vibration table is investigated to identify current vibration pattern and consider a countermeasure. Modal test is utilized to identify the dynamic characteristics of vibration table, and finite element method is used to propose the improved design. In simulation using finite element method, the position of stiffeners is obtained to satisfy the required dynamic characteristics.

Performance Evaluation Of Vibrating Table for Expendable Pattern Casting Process (소실모형주조용 진동장치의 성능평가)

  • Lee, Eun-Kung;Rim, Kyung-Hwa;Lee, Kyung-Whoan
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2002.11b
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    • pp.160-165
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    • 2002
  • Vibration table is required to obtain high packing density in expendable pattern casting process. Packing density, which is an important manufacture factor, depends on the vibration pattern induced by vibration table. In general, circular vibration pattern is recognized as the best pattern. The existing vibration table is investigated to identify current vibration pattern and consider a countermeasure. Modal test is utilized to identify the dynamic characteristics of vibration table, and finite element method is used to present the improved design.

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Analysis of Dynamics Characteristics and Design of vibrating Table for Expendable Pattern Casting Process (소실모형주조용 진동장치의 동특성 분석 및 설계)

  • 이은경;설진수;임경화;이경환
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2003.05a
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    • pp.269-274
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    • 2003
  • Vibration table is required to obtain high packing density in expendable pattern casting process. Packing density, which is an important manufacture factor, depends on the vibration pattern induced by vibration table. Modal test is utilized to identify the dynamic characteristics of vibration table. And finite element method is used to modify flask by fixing the stiffener. The positions of stiffener to modify are found and the natural frequency could be easily shifted to the objective value by using sensitivity analysis.

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Mold Filling and Mechanical Properties of Thin Sectioned Al-Si Alloy Fabricated by Lost Foam Casting Process (소실모형주조법으로 제조한 박판형 Al-Si합금에서의 주형 충전 및 기계적 성질)

  • Kim, Jeong-Min;Lee, Jae-Cheol;Choi, Jin-Young;Cho, Jae-Ik;Choe, Kyeong-Hwan
    • Journal of Korea Foundry Society
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    • v.37 no.6
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    • pp.186-192
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    • 2017
  • The lost foam casting method was used to fabricate Al-Si alloy thin sheet specimens; the effects of chemical composition and process variables on the mold filling and mechanical properties were investigated. The mold filling capability was observed to be proportional to the pouring temperature, and both the vibration imposed during the casting and the application of a pattern coating had rather negative effects. The mold filling capability also decreased with the addition of Mg or TiB. When the Mg content increased, the tensile strength of the cast alloy was enhanced, but the elongation decreased. However, after T6 heat treatment, both the strength and the elongation were improved. TiB addition for grain refining or pattern coating did not significantly affect the tensile properties.

The Production of Metal Matrix Composites by Using the EPC Process;Particle Behavior at Solid-Liquid Interface (소실모형주조법에 의한 금속기 복합재료의 제조;고액계면과 입자거동에 관하여)

  • Park, Jong-Ik;Kim, Young-Seob;Kim, Jeong-Min;Kim, Dong-Gyu
    • Journal of Korea Foundry Society
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    • v.17 no.1
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    • pp.93-99
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    • 1997
  • A possibility of production of aluminium matrix composites by using the lost foam process was investigated. Silicon carbide particles, graphite particles, and stainless steel wires were used as reinforcement materials. The reinforcement materials were introduced to the polystyrene to form patterns via injection molding process. The results obtained from this experiment can be summarized as follows. In Al/SiCp system, the particles with the radius of $100{\mu}m$ and over were entrapped in the matrix in the case of upward freezing of which solidification direction was opposite to floating direction of the particles. And few particles were entrapped in the matrix in downward freezing. In Al/graphite system, almost no particles were entrapped in the matrix except the area chill attatched. When the thickness of polystyrene slice was 4mm in Al/stainless steel wire system, the floating tendency of fibers was observed to increase as the distance from the ingate was increased.

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