• Title/Summary/Keyword: 소각재 용융슬래그

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Recycling and Characteristics of Plasma Melting Slag Materials Produced by Different Cooling Methods (플라즈마 용융방식으로 배출된 슬래그의 냉각방식에 따른 재료적 특성 및 재활용)

  • Chung, Juyoung;Bae, Wookeun;Kim, Moonil;Park, Seyong
    • Journal of the Korean GEO-environmental Society
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    • v.11 no.7
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    • pp.25-31
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    • 2010
  • In this study, it was intended to suggest new cooling method that enables to improve the applicability and added value higher than existing slag by applying new cooling method(powder cooling slag) at the time discharging slag, which is produced from the ash melting system that the plasma torch is used for the first time in Korea. It is suggested the applicative direction in the development of future recycling process by discovering its nature of material and applicative possibility as earthwork material. The ashes produced after the sewage sludge discharged from Y city was incinerated by the fluidized bed method and was used as test materials. As result of XRF(X-Ray Flourescence Spectrometry) analysis, main ingredient of sewage sludge ashes was $SiO_2$(32%) besides CaO, $Al_2O_3$, $Fe_2O_3$, and so on. In addition, as result of XRD analysis, traditional diffuse pattern of glass could be found from granulated air-cooled slags, while a minor crystal phase could be observed from powder cooling slag, because the powder on the surface exists in the state not melted. From EDX(Energy Dispersive X-ray Spectroscopy) analysis, it is deemed that powder ingredient has no change before and after it is used as cooling medium, and accordingly it is thought that the powder can be produced as the material where the function is added if used in different shape.

Synthesis of P-type Zeolite Using Melting Slag from Municipal Incineration Ash (도시 소각재 용융슬래그로부터 P형 제올라이트 합성)

  • Lee Sung-Ki;Jang Young-Nam;Chae Soo-Chun;Ryu Kyoung-Won;Bae In-Kook
    • Journal of the Mineralogical Society of Korea
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    • v.19 no.1 s.47
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    • pp.7-14
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    • 2006
  • Melting slag generated from the lots of municipal incineration ash, which causes the one of big urban problems in modern industrial society, was used as starting material for the hydrothermal synthesis of zeolite. P-type zeolite has been successfully synthesized by the combined process of both 'hydrogelation' and 'clay conversion' method. Commercial sodium silicate was used as Si source, and $NaAlO_2$ was prepared by the reaction in a $Na_{2}O/Al_{2}O_{3}$ molar ratio of 1.2. The optimum conditions for zeolite synthesis was found to be the $SiO_{2}/Al_{2}O_{3}$ ratio in the 3.2 and 4.2 range, the $H_{2}O/Na_{2}O$ ratio in the 70.7 and 80.0 range, and more than 15-hour reaction time at $80^{\circ}C$, In the synthesized zeolite, inhomogeneous melting slag particles were disappeared and homogeneous P-type zeolite crystal was grown. The cation exchange capacity of the synthesized zeolite was determined to be approx. 240 cmol/kg.

Operation Characteristics of Refuse Derived Fuel Gasifier with Syngas Recycle (고형연료 가스화에 의해 생산된 합성가스의 재순환에 따른 가스화기 운전 특성)

  • Lee, Do-Yeon;Gu, Jea-Hoi;Jung, Woo-Hyun;Park, Jong-Jin
    • 한국신재생에너지학회:학술대회논문집
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    • 2009.06a
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    • pp.825-828
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    • 2009
  • 고형원료인 폐기물의 감량화 및 자원화 기술 중 가장 대표적인 기술로 폐기물의 소각(incineration)기술과 가스화(gasification)용융기술을 들 수 있다. 폐기물 가스화 기술은 폐기물 내의 탄소, 수소 성분을 가스화하여 CO, $H_2$가 주성분인 합성가스(synthesis gas, syngas)로 전환하여 불연물은 용융되어 환경적으로 무해한 슬래그로 회수하는 기술이다. 폐기물 가스화 용융 시스템으로 발생된 합성가스를 재순환하여 사용하는 합성가스 재순환시스템을 통해 가스화에 필요한 열을 시스템 내에서 대체하여 사용하는 기술개발은 폐기물 가스화 용융기술의 경제성을 높일 수 있다. 본 연구에서는 고형 폐기물 가스화반응에 의해 발생되는 합성가스를 재순환하여 폐기물 가스화 용융 시스템내의 자체 에너지원으로 활용할 수 있도록 하는 합성가스 재순환 시스템 및 버너의 운전특성을 고찰하였다. 합성가스의 재순환 장치에서의 운전 압력 제어 및 유량제어를 통해서 안정적인 합성가스 재순환 성능과 재순환버너의 연소 성능을 유지할 수 있었다. 합성가스 재순환버너에 의한 16,800 $kcal/Nm^3$ 조건 및 33,600 $kcal/Nm^3$ 조건에서 운전시에도 가스화기의 운전온도는 안정적으로 유지됨에 따라 생산된 합성가스의 가스화기 보조연료 대체 및 에너지절감이 가능한 것으로 판단된다.

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Acid Treatment of Melting Slag and Its Hydrothermal Reaction (산처리한 생활폐기물 용융슬래그의 수열반응 특성)

  • Lee, Sung-Ki;Jang, Young-Nam;Chae, Soo-Chun;Ryu, Kyoung-Won;Bae, In-Kook
    • Journal of the Mineralogical Society of Korea
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    • v.20 no.4
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    • pp.267-275
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    • 2007
  • Melting slag generated from municipal-incinerator ash contains lots of impurities which have adverse effects on zeolite synthesis. These impurities are detrimental to zeolite synthesis, and the yield and purity of zeolite was decreased. And thus its performance is lowered. In melting slag, there are lots of components such as $Fe_2O_3$, FeO and CaO. To remove these impurities, we treated the melting slag with hydrochloric acid at initial pH 1, 3, 5, and 7. After the treatment, the $SiO_2,\;Fe_2O_3,\;and\;TiO_2$ ratios increased, but the $Al_2O_3,\;FeO,\;CaO,\;Na_2O$ and MgO ratios decreased. We reacted these treated slag in a NaOH solution under hydrothermal conditions at $80^{\circ}C$. The hydrothermal products from the slag and the slag treated at pH 7 and pH 5 were determined to be tobermorite, whereas those at pH 3 and pH 1, Na-P1 and Na-X zoelite respectively. CaO was found to inhibit the synthesis of zeolite.

The Study of Plasma Torch for Solid Waste Treatment (고상 廢棄物處理를 위한 플라즈마 토치에 관한 硏究)

  • Park, Hyun-Seo
    • Resources Recycling
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    • v.14 no.1
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    • pp.39-46
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    • 2005
  • A solid-state high power torch with inter-electrode insert (IEI) was developed to treat solid waste (for example, incinerated ash), and it's operation characteristics were obtained in the plasma facility test for waste treatment. According to torch test from this study, at the non-transferred mode voltage is increased by gas volume proportionally, and at the transferred mode it is not affected to voltage change. Especially arc voltage is sustained stable at the range of 10% of total Fe in slag. In addition, Electrical conductivity is 0.05~0.25${\Omega}^{-1}cm^{-1}$, torch efficiency is 75~85% and Erosion rate is 2${\times}10^{-6}~6{\times}10^{-6}$ kg/s.

Behavior of Na-A Type Zeolite from Melting Slag in its Hydrothermal Synthesis (용융(熔融)슬래그로부터 Na-A형(型) 제올라이트의 수열합성(水熱合成) 거동(擧動)에 대(對)한 고찰(考察))

  • Lee, Sung-Ki;Bae, In-Koon;Jang, Young-Nam;Chae, Soo-Chun;Ryu, Kyoung-Won
    • Resources Recycling
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    • v.17 no.4
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    • pp.57-65
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    • 2008
  • The behavior of Na-A type zeolite formed in hydrothermal synthesis of melting slag from municipal incineration ash has been investigated with varying synthesis time and $SiO_2/Al_2O_3$ ratio. Sodium silicate and sodium aluminate feed was found to initially form nuclei of Na-A type zeolite in the behavioral study of the reaction products with different synthesis times. As the synthesis time increased, the nuclei have grown to Na-A type zeolite crystals by reacting with $SiO_2$ and $Al_2O_3$ dissolved from the melting slag. The hydrothermal synthesis was completed in 10 hr in the $SiO_2/Al_2O_3$ ratio of 1.38 and after that time, the Na-A type zeolite formed was dissolved and transformed into hydroxysodalite. Only Na-A type zeolite was formed in the $SiO_2/Al_2O_3$ ratio ranging 0.80 to 1.96, whereas Na-P type zeolite as well as Na-A type was formed in the $SiO_2/Al2O_3$ ratio of 2.54.

The evaluation of the compatibility of recycling melting slag from incinerator ashes as construction materials (소각재 용융슬래그의 건설재료로서 재활용시 적합성 평가)

  • 한영수;이재영
    • Proceedings of the Korean Society of Soil and Groundwater Environment Conference
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    • 2001.04a
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    • pp.30-33
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    • 2001
  • Melting is one of the most effective treatments for stabilizing heavy metals and also creates high value by-products. In this study, authors evaluated the leaching characteristics of heavy metals in melting slag obtained from incinerator ashes. In order to evaluate the environmental compatibility of the recycled melting slag, the samples analysed various leaching tests of heavy metals were raw incinerator ashes, melting slag and the construction materials recycled from melting slag. As the results: (1) The leaching concentrations of tile melting slag were lower than those of the raw incinerator ashes in the experiment performed in accordance with Korea Standard Leaching Test (KSLT). (2) The result of leaching test with the method of RG Min-StB 93. FGSV Forschungsgesellschaft fur Stra $\beta$ en- und Verkehrswesen) met the requirements in German. (3) The compressive strengths of mortar samples used for evaluating the feasibility of recycling the melting slag as construction materials also showed the suitable range for recycling (4) Melting slag was considered the stable materials with respect to the chemical stability against chemical solutions with various pH conditions.

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Characteristics of Melting Slag Using Sewage Sludge by Inorganic Additives (무기성 폐기물 첨가제 혼합에 따른 하수슬러지의 용융특성)

  • Bae, Jung-Suk;Lee, Sang-Won;Cha, Jae-Hwan;Kim, Hyo-Su;Kim, Chang-Won
    • Journal of Korean Society of Environmental Engineers
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    • v.30 no.11
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    • pp.1116-1122
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    • 2008
  • The existing technology which is for recycling aggregate using dried swage sludge have been limited for practical application, because the properties of aggregate are not regular and don't meet the recycling aggregate standard. In this research, an innovative slag-producing technology is developed by addition of oyster shell, waste cast-sand and iron-rust as inorganic waste additives. The mixed slag with the additives was evaluated at the various ratio of CaO/SiO$_2$, SiO$_2$/Al$_2$O$_3$ and Fe$_2$O$_3$/SiO$_2$. When the waste sludge was melted at 1,400$^{\circ}C$ during 20 minutes, the optimal ratio of CaO/SiO$_2$ for the slag added the oyster shell, SiO$_2$/Al$_2$O$_3$ for added the waste cast-sand and Fe$_2$O$_3$/SiO$_2$ for added the iron-rust were 1.00, 3.00 and 0.60, respectively. At the optimal condition, the bulk density of the slag was 2.24 g/cm$^3$, 2.45 g/cm$^3$ and 2.73 g/cm$^3$, And the 24 h water adsorption was 4.72%, 1.44% and 0.37%, respectively. Therefore it is proved that adding the waste additives to the process of the slag production contributed for elevation of recycling aggregate properties. And also it is expected that production cost can be reduced by decreased melting temperature.

Synthesis of Na-A Type Zeolite and Its Ability to Adsorb Heavy Metals (Na-A형 제올라이트의 합성 및 중금속에 대한 흡착능)

  • Chae, Soo-Chun;Jang, Young-Nam;Bae, In-Kook;Lee, Sung-Ki;Ryou, Kyung-Won
    • Journal of the Mineralogical Society of Korea
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    • v.21 no.1
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    • pp.37-44
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    • 2008
  • This study was performed to synthesize Na-A type zeolite with melting slag from the Mapo incineration site and recycle the zeolite as an environmental remediation agent. The melting slag used had a favorable composition containing 26.6% $SiO_2$, 10.9% $Al_2O_3$ and 2.7% $Na_2O$ for zeolite synthesis although there were high contents of iron oxides, including 19.6% $Fe_2O_3$ and 18.9% FeO, which had been used as a flux for the melting. It was confirmed that the Na-A type zeolite could be successfully synthesized at $80^{\circ}C$ and $SiO_2/Al_2O_3\;=\;0.80{\sim}1.96$. The cation exchange capacities (CEC) of the zeolites was determined to be about 220 cmol/kg leveled off at the synthetic time more than 10hrs. The adsorption capacities of zeolite to heavy metals (Cd, Cu, Mn and Pb) were high except for As arid Cr. It was also confirmed through the Eh and pH analysis that As and Cr existed in the forms of $HAsO_4^{2-}$ and $CrO_4^{2-}$. The low absorption rates of zeolite for As and Cr are attributed to the fact that the pore size ($4\;{\AA}$) of Na-A type is smaller than those of $HAsO_4^{2-}$ and $CrO_4^{2-}$ ions ($4\;{\AA}$ ionic radii and $8\;{\AA}$ diameter).