• Resources Recycling
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• v.9 no.3
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• pp.3-12
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• 2000

A Study on the cementation for the recovery of Cu, Ni and Co with Mn metallic powders in leaching solution from the manganese nodule that have removed Fe ions was studied. The results showed that the recovery efficiencies of metal ions with Mn powders increased when the temperature, pH and the concentration of chloride ions were increased in mixed solution. And the recovery efficiencies of Cu was 98% and not changed with the addition amounts of Mn powders but, in case of Co and Ni, the recovery efficiencies were increased with the addition amounts. The particle size of precipitate was about $5\mu\textrm{m}$. From the results of experiment we proposed the two-step cementation process for the recovery of Cu, Ni and Co with Mn powders.

• Resources Recycling
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• v.28 no.5
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• pp.74-79
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• 2019

The effects of equivalent of iron powder, particle size, agitation speed on the removal efficiency of copper ion were investigated by adding iron powder as cementation agents to simulated mine drainage solution with 117.15 mg/L Cu ion. The 50 % of Cu was removed at 90 min with 2 equivalent of iron powder while more than 99 % of Cu was removed at 60 min with 16 equivalent at 200 rpm and $20^{\circ}C$. The removal efficiencies of Cu ion were not different using 2 equivalent of $48{\mu}m$ and $150{\mu}m$ iron powder, and the removal efficiency increased rapidly with increasing the agitation speed to more than 400 rpm. This lower removal efficiency resulted from agglomeration of iron powder observed by SEM, which could reduce the effective specific surface area. More than 99 % of copper ion was removed using 2 equivalent of $48{\mu}m$ iron powder at 60 min, 600 rpm and $20^{\circ}C$.

• Proceedings of the Korean Institute of Surface Engineering Conference
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• 2014.11a
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• pp.89-90
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• 2014

인쇄회로기판 패턴도금 박리공정 중 발생하는 폐솔더 박리액은 주석, 구리, 철, 납 등 유가금속이 함유된 질산계 폐액이다. 본 연구에서는 이러한 폐솔더 박리액에서 질산과 유가금속을 체계적으로 회수하는 기술을 개발하고자 하였다. 먼저 폐액을 $80^{\circ}C$에서 3시간 정도 반응시켜 주석을 $SnO_2$ 상태로 90% 이상 회수가 가능하였다. 주석이 회수되고 구리, 철, 납만이 존재하는 질산계 폐솔더 박리액에서 확산투석을 이용하여 질산을 94% 이상 회수가 가능하였고 회수된 질산의 농도는 5.1 N 이었다. 질산을 추출한 폐액에서 침전제로 옥살산(Oxalic acid)을 사용하여 구리를 구리옥살레이트 상태로 침전시켜 타금속이온과 선택적으로 분리하였다. 마지막으로 폐액 중 용해되어있는 납을 $65^{\circ}C$이상에서 철 스크랩을 이용한 세멘테이션을 통하여 회수하였다.

• Journal of the Korean institute of surface engineering
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• v.39 no.4
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• pp.173-178
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• 2006

Incoloy alloy 909 is an Fe-Ni-Co based superalloy that is attractive for gas turbine engine applications. The absence of chromium, however, makes the alloy more susceptible to oxidation in high temperature. To improve the oxidation resistance aluminizing was performed by high activity low temperature pack cementation process. Aluminizing condition was examined with different times and temperatures. Optimum aluminizing conditions were at the temperature of $552^{\circ}C$ for 20 hrs. In the optimized condition, the thickness of the aluminized layer was about $20{\mu}m$. Also, the aluminized layer made the alloy to increase the resistance to the corrosion.

• Journal of the Korean Society for Heat Treatment
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• v.8 no.2
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• pp.127-136
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• 1995

The simultaneous addition of Al and Cr to the surface of Ni-and Fe-base alloy provides enhanced resistance to oxidation and corrosion in high temperatures. However, because of the large differences in thermodynamic stabilities of the volatile halides of Al and Cr, the codeposition of Al and Cr by halideactivated pack cementation is only possible for very specific, limited combinations of conditions. In this study, the experiments on the combinations of various metallic source powders and activators were conducted in order to obtain codeposition layers of Al and Cr on Ni with adequate composition by pack cementation. When Cr-Al masteralloy was used as a source powder, it was not easy to control Al and Cr content sensitively in the coating layers. On the other hand, when pure Cr and Al powder was used, ${\beta}$-NiAl layer containing about 20wt % Cr was obtained.

• Journal of the Korean Society for Heat Treatment
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• v.8 no.1
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• pp.3-11
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• 1995

A theoretical model which combines gaseous transport and solid state diffusion was used to study aluminide coating process by pack cementation. The aluminide coatings were applied in the high activity pack containing $NH_4Cl$ activator with Ni substrate under argon atmosphere. On the basis of the process conditions, the suggested model allows the surface composition, the growth rate of coating layers and the aluminium concentration profiles in coatings to be calculated. In the case of $NH_4Cl$ activator, careful consideration was required in the analysis, because activator contains nitrogen and hydrogen as well as halogen element to activate the pack. A good agreement is obtained between the theoretical predictions and the experimental results.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.1 no.1
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• pp.49-54
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• 2000

The effect of Particle size of coating Powder and coating temperature on the Properties of coating layer was studied by calorizing(or aluminizing). The surface properties of coating layer were fully characterized, using SEM and EDXS. Coating powders were separated according to the particle size by 3 steps and the coating temperature was varied from $950^{\circ}C$ to $980^{\circ}C$. Calorizing with pack cementation method carried under Ar atmosphere for 5 hrs. Results show that the thickness and Al content of coating layer increased as the size of coating powder decreased and coating temperature increased. And pores formed on the coating layer reduced and homogeneity of coating layer increased with smaller particle size of coating powder.

• Proceedings of the Korean Institute of Surface Engineering Conference
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• 2018.06a
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• pp.86-86
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• 2018

볼트, 너트 등의 파스너는 건축 재료나 기계부품을 고정하는 데 사용하는 기계요소로, 건축, 철도, 조선 등 전 산업분야에 걸쳐 사용되고 있다. 그 중 스테인리스 소재의 볼트, 너트는 뛰어난 내식성과 저렴한 가격으로 널리 사용되고 있는데, 소재의 특성 및 작업현장의 상황, 온도의 변화 등의 원인에 의해 고착현상(galling)이 발생한다. 고착현상이란 성분 혹은 표면경도가 비슷한 금속의 나사산을 조이는 과정에서 발생하는 압력의 증가 및 마찰력에 의해 냉간 용접(cold welding)이 일어나는 것으로 나사산의 표면이 눌어붙게 된다. 이러한 고착현상은 스테인리스 소재에서 많이 발생하는데, 한번 발생한 후에는 비파괴 해소가 불가능한 상태가 되어 경제적 손실을 야기한다. 이러한 고착현상의 해소를 위해 본 연구에서는 주석과 알루미늄을 사용한 새로운 열 확산 코팅 기술을 개발하고 이를 304 스테인리스강에 적용하여 열처리 온도에 따른 특성변화를 확인하였다. 열 확산 코팅을 위해 팩 세멘테이션 방법을 이용하여 아르곤 분위기 하에서 열처리 하였고, 온도는 $200{\sim}250^{\circ}C$에서 코팅을 수행하였다. 이에 따른 코팅 전과 후의 표면 및 단면 분석을 통해 성공적으로 코팅층이 형성됨을 확인하였고, 온도가 증가함에 따라 코팅성분의 양이 증가하는 현상을 보임을 알 수 있었다. 또한, 고착방지성능을 확인하기 위하여 ASTM G196-08 시험을 통해 코팅조건에 따른 고착현상을 분석하였으며, 그 결과 기존에 코팅되지 않은 304 스테인리스강보다 고착현상이 개선됨을 확인하였다. 따라서 304 스테인리스강 소재의 볼트, 너트 제품에 주석-알루미늄 코팅층을 적용시키면 기존의 고착현상을 개선하고 서비스 품질을 향상시킬 수 있을 것으로 판단된다.

• Resources Recycling
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• v.13 no.5
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• pp.28-36
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• 2004

The extraction of platinum group metals such as Pt, Pd and Rh from spent automobile catalyst has been investigated by leaching in HCl solutions using $HNO_3$ or NaOCl as a oxidant. The effect of type and amount of oxidant, reaction time and pulp density on the extraction of platinum group metals was examined. Platinum group metals were recovered by the cementation method using aluminum as a reducing agent. The extraction ratio was higher when NaOCl was used as a oxidant. The optimum leaching conditions were obtained to be: HCl 8 M, the amount of NaOCl 1.4 mole, leaching temperature $90^{\circ}C$, leaching time 180 minutes, pulp density 400g/L. Under the optimum conditions, the extraction of Pt, Pd and Rh were 96.1%, 93.6% and 77.3%, respectively. With the addition of 2.0g of aluminum which corresponds to 28 equivalent the reduction were 98% for Pt. 98.8% for Pd and 65.3% for Rh, respectively.