• Title/Summary/Keyword: 세라믹 정밀여과

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세라믹막을 이용한 O/W 타입 에멀젼의 정밀여과

  • 현상훈;조철구;김계태;강환규
    • Proceedings of the Membrane Society of Korea Conference
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    • 1994.10a
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    • pp.80-80
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    • 1994
  • 세라믹막을 이용한 oil 폐수 처리의 기초 연구로서 정밀여과용 세라믹막의 제조와 oil(kerosene)-in-water 타입 에멀젼에 대한 막분리 효율이 연구되었다. 정밀여과 막으로서는 압출(extrusion)법으로 성형하여 제조한 $\alpha$-알루미나 튜브(평균 기공크기 0.9 $\mum$)와 이들 튜브(담체)내부에 $ZrO_2$ 또는 $Al_2O_3$ 다공성 박막을 코팅한 2층 구조의 복합막들을 사용하였다. 담체의 높은 투과율 ($1700 l/m^2\cdot h$ at $\Deltap = 1$ atm)을 어느정도 유지하면서 막분리 효율을 증대시킬 수 있는 새로운 슬러리 코팅법이 개발되엇으며, 코팅후 950-1300$\circ$C 에서 열처리한 코팅층의 두께와 평균 기공크기는 각각 5 - 20 $\mum$정도 이었다. 정밀여과막의 특성평가를 위하여 막 제조조건에 따른 코팅층의 두께 및 결함유무를 SEM으로 일단 관찰한 후에 Bubble Point Test와 Mercury Porosimeter를 이용하여 측정한 최대 및 평균 기공반경과 물의 투과량으로부터 막 전체에 대한 결함 유무와 결함의 허용한도등을 비교 분석하였다.

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고투과량 (High Flux) 복층 세라믹막의 제조

  • 현상훈;강범석;조철구;강환규
    • Proceedings of the Membrane Society of Korea Conference
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    • 1994.04a
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    • pp.33-33
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    • 1994
  • 세라믹 막을 이용한 정밀여과 (microfiltration)나 한외여과(ultrafiltration)에 있어서 가장 중요한 점은 높은 선택적 투과성(permselectivity)을 유지하면서도 투과량(permeation flux)이 각각 500 ~ 1000 $l/m^2.hr$와 30 ~ 100 $l/m^2.hr$ 정도로 상당히 높아야 한다. 기체분리 공정에서도 마찬가지로 높은 투과성이 요구되기 때문에 이상과 같은 고투과량을 갖는 복층 세라믹막의 제조방법과 투과특성에 대한 연구를 수행하였다.

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Preparation of $TiO_2$ Microfiltration Membranes for Water/Oil Separation (Water/Oil 분리를 위한 정밀여과용 $TiO_2$ 세라믹막의 제조)

  • 한상욱;최세영;현상훈;조철구;하호관;강환규
    • Proceedings of the Membrane Society of Korea Conference
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    • 1995.04a
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    • pp.67-67
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    • 1995
  • Metal-working lubricants, metal-finishing bath wastes, mechanical oil-water emlsion 등과 같은 공업 폐수들은 보통 0.1 $\mu$m 이하의 크기를 가지는 oil-in-water 에멀젼이 약 2 wt% 정도 포함되어 있어, oil의 함량이 30 wt% 이상이 되도록 농축시킨다면 재사용이 가능하게 되며, 정밀여과막이나 한외여과막으로 oil을 분리할 수 있다. 본 실험에서는 압출성형법으로 제조한 튜브형 다공성 $\alpha-Al_2O_3$ 담체(평균 기공 크기 = 0.7 $\mu$m, 길이:200,600mm, 직경:8mm, 두께:0.8mm) 위에 슬립 캐스팅법을 이용하여 TiO$_2$ 막을 코팅한 후 925$\circ$C에서 2시간 동안 열처리하여 정밀여과용 세라믹 막을 제조하였다.

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The Effect of Support Material of Ceramic MF Membrane on the Fouling and backwashing Efficiency (세라믹 정밀여과막의 지지체 재질이 막오염과 역세척 효율에 미치는 영향)

  • 김재홍;이호상;이정학
    • Proceedings of the Membrane Society of Korea Conference
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    • 1997.04b
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    • pp.39-39
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    • 1997
  • 김치산업에서 원재료의 염적공정중에 발생하는 폐염적수를 처리하여 염적공정에 재사용하는 새로운 시스템을 개발하였다. 관형 정밀여과막을 사용한 본 연구에서 막오염의 감소와 높은 막투과유속의 유지를 위하여 산역세척과 투과수역세척이 도입되었고 대상이 되었던 세공크기가 비슷한 4종류의 막(Carbosep M14, Membralox Z100, Membralox A200, Microdyne MD020TP 2N)에 대하여 역세척의 효율이 각각 다르게 나타났다. 특히 지르코니아 재질의 막 표면과 탄소재질의 지지체로 이루어진 Carbosep M14 세라믹막은 투과수역세척시에 역세척을 하지 않았을 때 보다 오히려 투과유속이 감소하는 특이한 현상이 관찰되었고 이러한 역세척 효율의 차이의 원인을 규명하기위한 연구가 진행되었다. 4종류의 막에 대하여 전처리된 폐염적수의 여과시 진행되는 막오염 메카니즘을 알아보기 위하여 문헌에서 잘 알려진 4가지의 여과모델식을 적용하여 보았고 직렬여과저항모델을 이용하여 여과저항을 세분하여 측정하였다. 모델식의 적용결과 역세척의 효율이 좋은 3종류의 막에는 막표면의 케이크형성이 주된 투과유속의 감소원인임을 알아내었고 carbosep M14 막은 용존유기물의 비가역적인 흡착과 세공막힘이 주된 원인임을 알 수 있었다.

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Application of Ceramic MF Membrane at the Slow Sand Filtration Process (완속모래여과 공정에서 세라믹 MF 막의 적용)

  • Choi, Kwang-Hun;Park, Jong-Yul;Kim, Su-Han;Kim, Jeong-Sook;Kang, Lim-Seok
    • Journal of Korean Society of Environmental Engineers
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    • v.35 no.12
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    • pp.877-882
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    • 2013
  • The application of ultrafiltration (UF) and microfiltration (MF) membranes has been increased for drinking water purification. The advantages of UF/MF membrane process compared to conventional treatment processes are stable operation under varying feed water quality, smaller construction area, and automatic operation. Most membrane treatment plants are designed with polymeric membranes. Recently, some studies suggested that the process of treating surface water with ceramic membranes is competitive to the application of polymeric membranes. Higher water flux, less frequent cleaning, and much longer lifetime are the advantages of ceramic membrane comparing to polymeric membrane. Therefore, this research focused on the application of ceramic MF membrane pilot plant at the slow sand filtration plant. The ceramic membrane pilot plant has three trains that used raw water and sand filtered water as a feed water, respectively. For optimizing the pilot plant process, the coagulation with PACl coagulant was used as a pretreatment of ceramic membrane process. In addition, CEB (Chemical Enhanced Backwash) process using $H_2SO_4$ and NaOCl was used for 1.5 days, respectively. The experimental results showed that applying the optimum coagulant dose before membrane filtration showed enhancing membrane fluxes for both raw water and sand filtered water. Also, when using raw water as a feed of membrane, minimum fouling rate was 2.173 kPa/cycle with 25 mg/L of PACl and when using sand filtered water, the minimum fouling rate was 0.301 kPa/cycle with 5 mg/L of PACl.

Hybrid Water Treatment of Tubular Ceramic MF and Photocatalyst Loaded Polyethersulfone Beads : Effect of Organic Matters, Adsorption and Photo-oxidation at Nitrogen Back-flushing (관형 세라믹 정밀여과와 광촉매 첨가 PES 구의 혼성 수처리 : 질소 역세척 시 유기물 및 흡착, 광산화의 영향)

  • Hong, Sung Taek;Park, Jin Yong
    • Membrane Journal
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    • v.23 no.1
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    • pp.61-69
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    • 2013
  • The effect of humic acid (HA), and the roles of microfiltration (MF), PES (polyethersulfone) beads adsorption, and photo-oxidation were investigated in hybrid process of ceramic MF and PES beads loaded with titanium dioxide ($TiO_2$) photocatalyst for advanced drinking water treatment. Those were compared and studied in viewpoints of membrane fouling resistance ($R_f$), permeate flux (J), and total permeate volume ($V_T$). Because membrane fouling increased dramatically as decreasing HA, $R_f$ increased and J decreased, and finally $V_T$ was the highest at 2 mg/L HA. In the experiment to investigate the roles of photo-oxidation and adsorption at humic acid 4 mg/L and 6 mg/L. In both conditions, $R_f$ was the lowest and $V_T$ was the highest in MF + $TiO_2$ + UV process. The average treatment efficiencies of turbidity and dissolved organic matters were the highest in MF + $TiO_2$ + UV process, too.

Effect of $N_2$-back-flushing in Multi Channels Ceramic Microfiltration System for Paper Wastewater Treatment (제지폐수 처리를 위한 다채널 세라믹 정밀여과 시스템에서 질소 역세척 효과)

  • Park Jin-Yong;Choi Sung-Jin;Park Bo-Reum
    • Membrane Journal
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    • v.16 no.1
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    • pp.31-38
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    • 2006
  • The ceramic microfiltration system with periodic $N_2$-back-flushing was operated for treating paper wastewater discharged from a company making toilet papers by recycling milk or juice cartons. Two kinds of alumina membranes with 7 channels used here for recycling paper wastewater. The optimal filtration time interval for HC04 membrane with $0.4{\mu}m$ pore size was lower value of 4 min than 16 min for HC10 with $1.0{\mu}m$ pore size at fixed back-flushing time 40 sec, trans-membrane pressure $1.0kg_f/cm^2$ and back-flushing pressure $5.0kg_f/cm^2$. From the results of TMP effect at fixed filtration time interval and back-flushing time, the lower TMP was better on membrane fouling because high TMP could make easily membrane cake and fouling inside membrane structure. However, we could acquire the highest volume of total permeate at the highest TMP for the reason that TMP was driving force in our filtration system to treat paper wastewater. Then the permeate water of low turbidity was acquired in our microfiltration system using multi channels ceramic membranes, and the treated water could be reused in paper process.

A Review on Ceramic Based Membranes for Textile Wastewater Treatment (염색폐수의 처리를 위한 세라믹 분리막에 대한 고찰)

  • Kwak, Yeonsoo;Rajkumar, Patel
    • Membrane Journal
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    • v.32 no.2
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    • pp.100-108
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    • 2022
  • Among various industries, the textile industry uses the largest amount of water for coloring textiles which leads to a large amount of wastewater containing various kinds of dye. There are various methods for the removal of dye such as flocculation, ozone treatment, adsorption, etc. But these processes are not much successful due to the issue of recycling which enhances the cost. Alternatively, the membrane separation process for the treatment of dye in wastewater is already documented as the best available technique. Polymeric membrane and ceramic membrane are two separate groups of separation membranes. Advantages of ceramic membranes include the ease of cleaning, long lifetime, good chemical and thermal resistance, and mechanical stability. Ceramic membranes can be prepared from various sources and natural materials like clay, zeolite, and fly ash are very cheap and easily available. In this review separation of wastewater is classified into mainly three groups: ultrafiltration (UF), microfiltration (MF), and nanofiltration (NF) process.

Effect of Water-back-flushing in Advanced Water Treatment System by Tubular Alumina Ceramic Ultrafiltration Membrane (관형 알루미나 세라믹 한외여과막에 의한 고도정수처리 시스템에서 물 역세척의 영향)

  • Park, Jin-Yong;Lee, Song-Hui
    • Membrane Journal
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    • v.19 no.3
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    • pp.194-202
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    • 2009
  • In this study periodic water-back-flushing using permeate water was performed to minimize membrane fouling and to enhance permeate flux in advanced water treatment by tubular ceramic ultrafiltration membrane for Gongji stream in Chuncheon city. The back-flushing period (FT, filtration time) 2 min with periodic water-back-flushing of 15 sec showed the highest value of dimensionless permeate flux (permeate flux vs. initial permeate flux), and the lowest value of resistance of membrane fouling. Also in the results of BT effect at fixed FT 10 min, BT (back-flushing time) 20 sec showed the lowest value of resistance of membrane fouling and the highest value of dimensionless permeate flux, and we could be obtained the highest total permeate volume of 107.3 L. Consequently FT 10 min and BT 20 sec could be the optimal condition in Gongji stream water treatment, which was the exactly same results of our previous tubular alumina microfiltration. Then the average rejection rates of pollutants by our tubular ceramic UF system were 97.0% for turbidity, 32.1 % for chemical oxygen demand by manganese method, 28.8% for ammoniac nitrogen and 54.4% for T-P.