• Title/Summary/Keyword: 세라믹 접합

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Ceramic and stainless steel brazing by active filler metal (활성 용가재를 이용한 세라믹 및 스테인레스강의 접합)

  • 김원배;김숙환;권영각;장래웅;배석천
    • Journal of Welding and Joining
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    • v.9 no.4
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    • pp.17-27
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    • 1991
  • The direct brazing technology which could be used for the simplification of brazing process and the improvement of brazed joint quality was studied with $Al_2O_3$ and stainless steels. The brazing of $Al_2O_3$ to STS304 or STS430 was performed under different brazing conditions such as brazing filler metal, temperature, heating rate and brazing time. Microstructural observation and chemical analysis be SEM/EPAM were carried out to verify the quality of brazed joints. 4-point bending strength of brazed joints was also measured to find the optimal brazing conditions. The results showed that, in brazing of $Al_2O_3$, the mixed oxide layer resulted from the reaction between Ti in filler metal and oxide layer on the material surface to be brazed was found to be bery important for the joint quality. The width of oxide layer varied with the brazing conditions such as brazing time, heating rate and chemical composition of filler metals. The strength of brazed joints was more affected by the type of materials and their thermal properties than by brazing heat cycle.

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Fabrication of Superconducting Joints between 61 Filaments of BSCCO 2223 Tapes (61심 BSCCO 2223 고온초전도 선재의 접합부 제조)

  • 김철진;박성창;유재무
    • Journal of the Korean Ceramic Society
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    • v.35 no.2
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    • pp.137-144
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    • 1998
  • High-temperature superconducting joints between 61 filaments of Bi-2223 tapes were fabricated by chem-ical corrosion and repeated thermomechanical process. The silver sheath of the superconducting tape was chemically removed using chemical etchant(NH4OH:H2O2=1:1) from one side of each tape without altering the form of lap joint. The joined region was formed by uniaxial pressing and a series of thermomechanical process and then subjected to properties measurement and microstructural analysis. The critical current(Ic) variation and I-V characteristics along the joint were mesured with several configuration of proble points. Ic value of the transition region of the joint inthe multifilament tape which limit the total current carring capacity of the superconducting tape was higher than that of monofilament tape. But the transition ex-ponent n-value of the multi-filament tape was lower than that of monofilament wire due to the interaction of the individual superconducting core of the multi-filament. The critical current through the joint area was improved by respeated press and reaction annealing treatment.

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Nondestructive Evaluation of Seramics/Metals Interface Using V(z) Curve of Scanning Acoustic Microscopy(SAM) (초음파현미경에서 V(z)곡선을 이용한 세라믹/금속 접합계면의 비파괴 평가)

  • 조동수;박익근;김용권;이철구
    • Proceedings of the KWS Conference
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    • 2004.05a
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    • pp.321-323
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    • 2004
  • 전자 제품에 사용되는 부품 ㆍ소재의 신뢰성 품질 평가를 위해 정밀한 모터의 제어기술, 첨단신호처리 기술, 압전소자 기술의 발달로 미세변화 계측의 재현성, 고분해능, 표면과 내부의 이미지관찰, 또한 미소부위에서 재료의 누설탄성표면파의 음속측정이 가능한 초음파현미경에 대한 연구가 최근 들어 활발히 진행되고 있다. (중략)

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알루미늄 합금제 진공 챔버의 용접 기술

  • 최만호;홍만수;박주식;홍만수
    • Proceedings of the Korean Vacuum Society Conference
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    • 2000.02a
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    • pp.44-44
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    • 2000
  • 포항가속기 저장링 진공 챔버의 진공도는 전자빔을 10시간 이상 저장하기 위하여 10-10torr 이하의 초고진공이 유지되고 있다. 전자빔이 지나는 궤도를 구성하는 챔버와 부품수는 대략 170여종 이상이며, 원주길이는 약 280 m이다. 진공 챔버의 재질은 가스 방출률이 낮고 가공성, 접합성 등이 우수한 알루미늄 합금, 스텐레스 스틸, 무산소동, 세라믹 등이다. 이러한 많은 수의 챔버와 부품들은 초고진공을 유지하기 위하여 진공기밀이 요구되며, 여기서 필수적인 것이 접합이다. 저장링 챔버에 적용된 접합방법은 주로 티그 용접이고 그 외에 진공 브레이징과 전자빔 용접이다. 저장링 챔버에 적용된 접합방법은 주로 티그 용접이고 긔 외에 진공 브레이징과 전자빔 용접이다. 저장링 챔버에 요구되는 접합기술은 완벽한 기밀유지와 함께 용접열에 의한 변형 최소화가 요구되기 때문에 이것이 초고진공을 얻기 위한 핵심기술이라고 할 수 있다. 따라서, 본 소개에서는 주로 적용된 알루미늄 합금제 섹터 챔버를 중심으로 용접 시공시 주요 사항인 용접설계, 용접균열, 용접환경 및 변형 등에 대하여 소개하고자 한다.

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Mo-Mn Metallizing on Sintered Alumina and It합s Bond Strength (소결 알루미나의 금속접합 및 접합강도에 관한 연구)

  • Lee, Joon;Kim, Young-Tai;Jang, Sung-Do;Son, Yong-Bae
    • Journal of the Korean Ceramic Society
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    • v.22 no.6
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    • pp.58-70
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    • 1985
  • The bond strength of metal to ceramic sealing in Mo-Mn metallizing was investigated by examining the effects of flux composition in alumina ceramics particle size of molybdenum metal powder wet hydrogen atmosphere and temperature in metallizing. The maximum bond strength was obtained when the glass phase filled almost all the microstructural cavities around the interfacial area with few micropores. Such a favorable microstrcutre waas formed and maximum bond strength was observed between 130$0^{\circ}C$. Also the metal to ceramic bond strength was increased using finer molybdenum metal powder than coarse powder. When content of $SiO_2$ in the flux of alumina ceramics was constant metal to ceramic bond strength was improved with increasing the ratio of CaO to MgO in the flux.

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Evaluation of Static Strength on Ceramic /Metal Bonded Joints Considering Stress Singularity (응력특이성을 고려한 세라믹/금속 접합재의 정적강도평가)

  • 김기성
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.6 no.1
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    • pp.59-68
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    • 1997
  • Recently, the cases of using bonded dissimiliar materials which have each of the different components tend to increase for the purpose of developing new materials and using the special objects in the field of industry. Among the cases the strength evaluation of the joining materials of vehicle engine and the structural materials with ceramic/metal bonded joints becomes more important. But the residual stress occurs, because the joining of ceramics and metals is performed in extremely high temperature. It becomes a dominant cause to reduce the strength of the ceramic/metal bonded joints. In this paper, strength evaluation method of ceramic/metal bonded joints considering stress singularity was investigated by boundary element method and 4-point bending test. An advanced method of quantitative strength evaluation for ceramin/metal bonded joints is to be suggested.

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Analysis of Fracture Mechanics Parameter and Fracture Surface in Bonded Ceramic Joints (세라믹 접합부재에 대한 파괴역학인자 및 파면 해석)

  • 김기성
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1997.04a
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    • pp.156-163
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    • 1997
  • Recently, attempts have been made to be join ceramics to metals in order to make up for the brittleness of ceramics. The difference in the coefficients of linear expansion of the two materials joined at high temperature will cause residual stress, which has a strong influence on the strength of the bonded joints. In this paper, the residual stress distribution and stress intensity factors of the ceramic/metal bonded joints were analyzed by 2-dimensional elastic boundary element method. Fracture toughness tests of ceramic/metal bonded joints with an interface crack were carried out. So the advanced method of quantitative strength evaluation for ceramic/metal bonded joints is to be suggested. Fracture surface and crack propagation path were observed using scanning electron microscope.

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