• Title/Summary/Keyword: 세라믹 접합

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Effect of Oxygen Partial Pressure on Tungsten-Alumina Bonding Behavior (텅스텐-알루미나 접합거동에 미치는 산소분압의 영향)

  • 박정현;이상진
    • Journal of the Korean Ceramic Society
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    • v.27 no.6
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    • pp.755-762
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    • 1990
  • The tungsten paste was printed on the surface of 92% alumina sheet which was made by type casting process. The printed tungsten was bonded on the Al2O3 by co-firing in reducing atmosphere. During the co-firing, the binder burn-out was easier in wet H2 atmosphere than in dry H2, which affected sintered density. In practically, the use of wet H2 above 100$0^{\circ}C$ was beneficial for density of alumina and bond strength. This phenomena occured more distinctly when atmosphere varied from dry H2 to wet H2 than varied dew point in wet H2. In wet H2, the improvement in bonding strength can be attributed to good glass migration into the metal layer due to inhibition of the tungsten particle growth, with increase of alumina density, at the temperatrue higher than 100$0^{\circ}C$.

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Reduction of functionally graded material (FGM) layers for joining dissimilar ceramics in Si3N4-Al2O3 system using polytypoid functional gradients (폴리타이포이드 기능경사를 이용한 Si3N4-Al2O3 계 이종 세라믹 간 접합을 위한 기능경사재료(FGM) 적층의 저감)

  • Ryu, Sae-Hui;Park, Jong-Ha;Lee, Seon-Yeong;Lee, Jae-Cheol;An, Seong-Hun;Hong, Hyeon-Jeong;Ryu, Do-Hyeong
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2007.11a
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    • pp.117.1-117.1
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    • 2007
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Experiments on Welding of Ceramics by Use of High Power Laser (고출력 레이저를 이용한 세라믹 재료의 용접 실험)

  • 변철웅
    • Journal of Welding and Joining
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    • v.12 no.2
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    • pp.39-48
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    • 1994
  • In comparison to the conventional brazing, laser welding of ceramics has advantages of direct bonding without filler material, which causes the thermal stress due to the differences of thermal expansion coefficients. In pulse-mode, laser welding of dispersion ceramic having high thermal resistance is possible at relatively low preheating temperature of $1300^{\circ}C$ In CW-mode, alumina can be welded at high preheating temperature $1500^{\circ}C$ under the condition of low feed rate of 500 mm/min, respectively. Further studies on developing mechanism of pores in the bead during laser welding of ceramics is required.

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The effects of brazing conditions on the bond strength of the SiC/SiC and SiC/mild steel joints brazed by Ag-Ti based alloys (Ag-Ti계 합금을 사용한 SiC/SiC 및 SiC/연강 브레이징에서 브레이징 조건이 접합강도에 미치는 영향의 연구)

  • 이형근;이재영
    • Journal of Welding and Joining
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    • v.15 no.5
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    • pp.104-114
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    • 1997
  • The microstructure and bond strength were investigated on the SiC/SiC and SiC/mild steel joints brazed by Ag-5at%Ti alloy. Ag-5at%Ti-2at%Fe and -5at%Fe brazing alloys were also used to see the effects of Fe addition on the bond strength of SiC/SiC brazed joints. Brazing temperature and brazing gap were selected and examined as brazing variables. The microstructure of SiC/SiC brazed joints was affected by Fe addition to the Ag-5at%Ti alloy, but the bond strength was not. Increasing brazing temperature also changed the microstructure of $Ti_5Si_3$ reaction layer and brazing alloy matrix of the SiC/SiC and SiC/mild steel joints, but not the bond strength. Brazing gap had a great effects on the bond strength. Decreasing brazing gap from 0.2 mm to 0.1 mm in SiC/SiC brazing increased the bond strength from 187 MPa to 263 MPa and, in SiC/mild steel brazing, from 189 MPa to 212 MPa. It was concluded that the most important parameter on the bond strength in SiC/SiC and SiC/mild steel brazing was the relative ratio between brazing gap and specimen size.

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압전스피커 응용을 위한 PZT계 세라믹스의 미세구조 분석 및 전기적 특성 평가

  • An, Sang-Gi;Kim, Seong-Jin;Lee, Myeong-U;Jeong, Ji-Hyeon;Ryu, Seong-Rim;Gwon, Sun-Yong
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2009.11a
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    • pp.101-101
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    • 2009
  • 압전 세라믹스는 진동, 변형, 압력 등의 기계적 에너지를 전기적 에너지로 혹은 전기적 에너지를 기계적 에너지로 변환시키는 소자로서의 기능을 가지며 조성의 개선 및 제조 기술의 진보가 계속되어 큰 관심을 받고 있다. 최근 audio의 고급화 및 자동차, 평면 TV, 고성능 통신기기, 디지털방송, 홈시어터 등 스피커의 성능이 크게 부각되면서 대기업에서부터 중소기업에 이르기까지 고성능 스피커의 개발에 박차를 가하고 있다. 압전 세라믹을 이용하여 음압을 변조하는 압전 스피커는 디스크 형상의 압전 프레이트를 단층 또는 다층으로 형성하여 기존의 마그네틱 스피커와는 차별되는 형태를 가진 스피커로서 응용하는 것이다. PSN-PZT계 조성을 개발하여 $d_{33}$, 전기기계결합계수($k_p$), 온도안정성 및 내구성 향상 및 특성향상을 위한 입경 조절 및 공정을 연구하고자 한다. 디스크 형태의 압전 세라믹을 이용하여 2, 3, 4 layer 이상의 멀티레이어 시편을 제작하였고, 여러 시편에서 크기 및 형상, 접합 방법 등에 따른 특성을 최적화하여 스피커의 특성을 향상 시키고자 한다.

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Infiltration of the Cu-Ti Alloys to Porous $Al_2O_3$ Ceramic Coating (Cu-Ti합금의 침투에 의한 $Al_2O_3$ 세라믹 용사층의 복합화)

  • 이형근;김대훈;황선효
    • Journal of Welding and Joining
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    • v.10 no.4
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    • pp.213-221
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    • 1992
  • Al$_{2}$O$_{3}$ ceramic coating layer by gas flame spraying was very porous, therefore it could not have wear and corrosion resistance at all. To get a dense and strong coating layer, a method to infiltrate an alloy into the pores of $Al_{2}$O$_{3}$ ceramic coating was investigated. Cu-Ti alloys, which had good wettability and reactivity with $Al_{2}$O$_{3}$ ceramic, were examined for infiltration. Infiltration of the alloys was performed in vacuum at 1100.deg.C. The melt of Cu-50 at % Ti alloy was well penetrated through the porous $Al_{2}$O$_{3}$ coating and tightly sealed the pores, unbounded area and microcracks in the coating. The alloy melt in the pores reacted with $Al_{2}$O$_{3}$ ceramic to produce a suboxide phase, Cu$_{2}$Ti$_{4}$O. This composite layer which was composed of $Al_{2}$O$_{3}$ and Cu$_{2}$Ti$_{4}$O phase had good microstructure and wear and corrosion resistance. Additionally, microstructures at interfaces between coating layers were greatly improved owing to the effect of vacuum heat treating.

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A Study on Laser Assisted Machining for Silicon Nitride Ceramics (IV) - Mechanism and Application of LAM for Silicon Nitride Ceramics - (질화규소 세라믹의 레이저 예열선삭에 관한 연구 (IV) - 질화규소 세라믹의 레이저예열선삭 메커니즘 및 적용 -)

  • Kim, Jong-Do;Lee, Su-Jin;Park, Seo-Jeong;Lee, Jae-Hoon
    • Journal of Welding and Joining
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    • v.28 no.6
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    • pp.40-44
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    • 2010
  • Laser assisted machining (LAM) has been researched in order to machine the silicon nitride ceramics economically and effectively. LAM is an effective machining method by local heating of the cutting part to the softening temperature of the silicon nitride using laser beam. When silicon nitride ceramics is heated using a laser beam, the surface of silicon nitride ceramic is softened, oxidized and decomposed. And then surface hardness is decreased. Through machining in low viscosity and hardness conditions, silicon nitride was machined effectively and the life span of tool was increased. The plastic deformation was occurred due to softening of amorphous YSiAlON above $ 1,000^{\circ}C$. Transgranular fracture of ${\beta}-Si_3N_4$ was occurred when YSiAlON was not softened, but mostly intergranular fracture was occurred by the plastic deformation of softened YSiAlON.

Joining Behavior of YSZ Ceramics to Al2O3-ZrO2-SiO2-R2O and Al2O2-ZrO2-SiO2-La2O3-R2O Glass Systems (Al2O3-ZrO2-SiO2-R2O와 Al2O3-ZrO2-SiO2-La2O3-R2O계 유리와 부분안정화 지르코니아간의 접합거동)

  • Choi, Jinsam;Bae, Won Tae
    • Journal of the Korean Ceramic Society
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    • v.52 no.1
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    • pp.19-22
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    • 2015
  • The joining behavior of YSZ ceramics to the glasses used in the $9Al_2O_3-24ZrO_2-51SiO_2-16R_2O$ and $9Al_2O_3-24ZrO_2-51SiO_2-7La_2O_3-9R_2O$ (wt%) glass systems was investigated. The glass transition and softening temperatures were determined to be $430^{\circ}C$ and $760^{\circ}C$, respectively. The behavior of the contact angle was inversely proportional to an increase in the temperature. The Zr element in YSZ acted as a nucleation agent and contributed to the bonding behavior at the interface.