• Title/Summary/Keyword: 세라믹메탈

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전기화학공정을 이용한 질화규소방열기판 상 금속 전극 형성에 관한 연구

  • Sin, Seong-Cheol;Kim, Ji-Won;Gwon, Se-Hun;Im, Jae-Hong
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2016.11a
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    • pp.129.1-129.1
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    • 2016
  • 반도체, 디스플레이, PC 등 전자기기의 경우 소자 내 발생된 열로 인해 기기의 성능 및 효율, 수명 등이 감소하기 때문에 이러한 내부 열을 외부로 방출시켜줄 필요가 있다. 일반적으로 heat pipe나 냉각 팬(fan) 등의 외부장치에 의해 강제적으로 냉각해주는 기술이 있지만 휴대용 디바이스와 같이 작은 전자기기의 경우 소자 자체적으로 열전도 특성이 뛰어난 기판을 사용하여 열전도에 의해 열이 소자 밖으로 방출될 수 있도록 방열 설계를 해주어야 한다. 따라서 소자 전체를 지지해주고 열전도에 의해 방열 기능을 해주는 방열기판에 대한 관심이 증가하고 있다. 현재 가장 많이 사용되어지는 세라믹 방열기판으로는 알루미나가 있지만 보다 소자의 집적화와 고성능화로 인하여 열전도도가 높은 질화규소 기판의 요구가 증대되고 있다. 하지만 이러한 질화규소기판에 금속전극을 형성하는 기술은 종래의 알루미나 기판에 이용한 DPC(Direct Plated Copper), DBC(Direct Bonded Copper)기술을 적용할 수 없다. 그래서 현재는 메탈블레이징을 이용하여 전극을 형성하지만 공정비용 및 대형기판에 형성이 어려운 단점이 있다. 따라서, 본 연구에서는 질화규소 방열기판에 전기화학공정을 통하여 밀착력이 우수한 금속 전극 회로층 형성에 대한 연구를 진행하였다. 질화규소 방열기판에 무전해 Ni 도금을 통하여 금속층을 형성하는데 이 때 세라믹 기판과 금속층 사이의 낮은 밀착력을 향상시키기 위해 습식공정을 통하여 표면처리를 진행하였다. 또한 촉매층을 $Pd-TiO_2$ 층을 이용하여 무전해 도금공정을 이용하여 Ni, 전극층을 형성하였다. 질화규소 표면에 OH기 형성을 확인하기 위해 FT-IR(Fourier-transform infrared spectroscopy)분석을 실시하였으며 OH 그룹 형성 및 silane의 화학적 결합으로 인해 금속 전극층의 밀착력이 향상된 것을 cross hatch test 및 scratch test를 통해 확인하였고 계면 및 표면형상 특성 등을 분석하기 위해 TEM(Transmission electron microscopy), SEM(Scanning electron microscopy), AFM(Atomic-force microscopy)등의 장비를 이용하였다.

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Electrical Characteristics and Discharge Condition of Ceramic Metal Halide Lamp with Operating Property (구동특성에 따른 세라믹 메탈 할라이드 램프의 전기적 특성 및 방전현상에 관한 연구)

  • Jang, Hyeok-Jin;Kim, Nam-Gon;Yang, Jong-Kyung;Kim, Woo-Young;Park, Hyung-Jun;Park, Dae-Hee
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2009.06a
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    • pp.388-389
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    • 2009
  • The use of arc tubes made of ceramic material further enhanced some of the metal halide lamp's properties. These properties translate into higher efficacy with better color rendering, stable color through lamp long life. Recently, due to an increase in the application of the ceramic metal-halide lamp, the study for the property etc. according to Ballast's driving scheme and the study for arc tube material, optimization of gas and so on are being proceeded to improve the property of the lamp. Especially, to control ceramic metal-halide lamp, the vigorous study and practical use with respect to Electronic Ballast, which has been improved in the disadvantages of the conventional Magnetic Ballast are made. In this paper, Electrical characteristics and gas insulation destroy time are analyzed by comparing magnetic ballast with electronic ballast.

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Analysis of Wall Blackening Reason in Ceramic Metal Halide Lamp by Shape of Arc-tube and Degradation Condition (방전관 형태 및 열화 조건에 따른 세라믹 메탈할라이드 램프의 흑화원인 분석)

  • Kim, Woo-Young;Lee, Se-Il;Yang, Jong-Kyung;Jeong, Young-Gi;Park, Dae-Hee
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.59 no.12
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    • pp.2262-2267
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    • 2010
  • In order to analyze the reason of wall blackening, which affect the decline of lifetime in a ceramic metal halide lamp, we carried out the deterioration of ceramic tubes by a change in operating conditions with arc tubes of two types of spherical and cylindrical, and we have confirmed the cause of wall blackening through the analysis of element composition and spectrum from SEM/EDS and spectrum analyzer. Wall blackening of tungsten was shown by sputtering from ignition in 20 minute on/off condition and wall blackening from chemical reaction between PCA wall and rare earth halides was shown significantly in a condition without on/off test. Especially, the wall blackening and the decline of luminous flux were reduced by inner convection in spherical type arc tube. Moreover, the color temperature and color coordinate were changed by reduction of emission spectrum of Dy which causes the chemical reaction with PCA wall.

Analysis of Degradation Phenomena in Arc-Tube of Ceramic Metal Halide Lamp (세라믹 메탈할라이드 램프의 아크튜브 열화현상 분석)

  • Kim, Woo-Young;Lee, Se-Il;Yang, Jong-Kyung;Jang, Hyeok-Jin;Park, Dae-Hee
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.23 no.12
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    • pp.996-1001
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    • 2010
  • Recently, the demand of ceramic metal halide lamp has been expanded. Therefore, the lamp with high efficiency and long lifetime are increasing and the evaluation of reliability is needed. In this paper, the degradation phenomena of ceramic metal halide lamp was studied. The lamp was tested for 3000 on/off cycles with each cycle having a duration of 20 minutes on and 20 minutes off based on the accelerated aging experiment based on "Reliability Standards RS C 0085". As result, the corrosion of arc tube and leak was appeared from reaction between inner wall of PCA and chemical elements, and distortion of electrode was resulted from difference of thermal expansion between arc tube of PCA and electrode. Also, the efficiency of lamp was decreased by the change of inner pressure, operation temperature, and driving voltage from wall blackening.

Development of an Electronic Ballast for 70W Ceramic Discharge Metal Halide Lamps with Step Down Converter (강압형 컨버터를 이용한 70W CDM 램프용 전자식 안정 기의 개발)

  • 김일권;길경석;김진모
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.6 no.7
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    • pp.1055-1061
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    • 2002
  • This paper deals with a design and fabrication of an electronic ballast for 70[W] ceramic discharge metal halide lamps. The proposed ballast is composed of a rectifier, an active power factor correction circuit (PFC), a half-bridge inverter, a LC resonant circuit and a microprocessor. The developed ballast also includes a specially designed time circuit which provides reignition signal of lamps. Running frequency of the ballast is .jet at 40[kHz] to avoid acoustic-resonance and flickering. From the experimental results, input power factor and efficiency of the ballast are estimated 99.8[%] and 93.1[%], respectively.

Development of an Electronic Ballast for 70W Ceramic Discharge Metal Halide Lamps with Step Down Converter (강압형 컨버터를 이용한 70W CDM 램프용 전자식 안정기의 개발)

  • 김일권;길경석;김진모
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2002.11a
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    • pp.435-439
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    • 2002
  • This paper describes a design and fabrication of an electronic ballast for 70[W] ceramic discharge metal halide lamps. The proposed ballast is composed of a rectifier, an active power factor correction circuit (PFC), a half-bridge inverter, a LC resonant circuit and a microprocessor. The developed ballast also includes a specially designed time circuit which provides reignition of lamps. Running frequency of the ballast is set at 40[kHz] to avoid acoustic-resonance and flickering. From the experimental results, input power factor and efficiency of the ballast are estimated 99.8[%] and 93.1[%)] respectively.

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The Property Analysis of Ceramic Metal-Halide Lamp Considering Acoustic Resonance Phenomenon and Design of Inverter by the PSpice Simulation (음향 공명 현상을 고려한 세라믹 메탈핼라이드의 특성 분석과 PSpice 시뮬레이션을 통한 인버터 설계)

  • Jang, Hyeok-Jin;Kim, Nam-Goon;Yang, Jong-Kyung;Lee, Jong-Chan;Park, Dae-Hee
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.58 no.10
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    • pp.1989-1994
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    • 2009
  • This study purposes are improvement of system (lamp & ballast) efficacy with and optical characteristics through the developed ceramic arc tube. The designed electronic ballast is substituted for conventional magnetic ballast. These electric signal and optical, thermal characteristics through the improving efficacy of lighting system compared with conventional magnetic ballast. properties of lamp by driving method is researching in ballast. Particularly, electronic ballasts, which improved against weakness of Magnetic Ballast, are researching and applying to control of ceramic metal-halide lamp. but One major limitation is the acoustic resonance problem in CMH lamps at high-frequency operation. In order to avoid acoustic resonance, driving frequency decided 21[kHz]. Before discharge in this paper. The PSpice simulation result obtained sufficient voltage gain and the ignition voltage obtained over 3[kV] at 75[kHz]. After discharge, driving voltage obtained approximately 90[Vrms] at 21[kHz].

Dependence of Thermal and Electrochemical Properties of ceramic Coated Separators on the Ceramic Particle Size (알루미나 크기에 따른 세라믹 코팅 분리막의 열적 특성 및 전기화학적 특성)

  • Park, Sun Min;Yu, Ho Jun;Kim, Kwang Hyun;Kang, Yun Chan;Cho, Won Il
    • Journal of the Korean Electrochemical Society
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    • v.20 no.2
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    • pp.27-33
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    • 2017
  • Conventional lithium ion batteries suffer from notorious safety issues caused by inevitable lithium dendrite formation and proliferation during over/fast charging processes. The lithium dendrites or mechanical damage on the separator induce internal short circuit in LiB that generates extensive amount of heat within contacted electrode surfaces through the separator. During this heat generation, conventional polyolefin separators shrinks dramatically, and increasing short circuit pathway, that causes the battery to explode. To overcome this serious issue, ceramic coated separators are developed in commercial LiB to enhance thermal and mechanical stability. In this paper, various size(IL = 488.5 nm, I = 538.7 nm, S = 810.3 nm, D = 1533.3 nm) of $Al_2O_3$ particles are coated using styrene-butadiene rubber(SBR) / carboxymethyl cellulose(CMC) binder on PE separator to investigate its thermal stability and electrochemical effect on LiB coin cell with NCM cathode and Li metal anode.

Evaluation of friction of ceramic brackets in various bracket-wire combinations (브라켓 각도 변화에 따른 세라믹 브라켓의 마찰력 측정)

  • Cha, Jung-Yul;Kim, Kyung-Suk;Kim, Dong-Choon;Hwang, Chung-Ju
    • The korean journal of orthodontics
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    • v.36 no.2 s.115
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    • pp.125-135
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    • 2006
  • The purpose of this study was to measure and compare the level of frictional resistance generated from three currently used ceramic brackets; 1, Crystaline $V^{(R)}$, Tomy International Inc., Tokyo, Japan; 2, $Clarity^{(R)}$, 3M Unitek, Monrovia, CA, USA; 3, $Inspire^{(R)}$, Ormco, Orange, CA, USA; with composite resin brackets, Spirit, Ormco, Orange, CA, USA; and conventional stainless steel brackets, Kosaka, Tomy International Inc., Tokyo, Japan used as controls. In this experiment, the resistance to sliding was studied as a function of four angulations $(0^{\circ},\;5^{\circ},\;10^{\circ}\;and\;15^{\circ})$ using 2 different orthodontic wire alloys: stainless steel (stainless steel, SDS Ormco, Orange, CA, USA), and beta-titanium (TMA, SDS Ormco, Orange, CA, USA). After mounting the 22 mil brackets to the fixture and $.019{\times}.025$ wires ligated with elastic ligatures, the arch wires were slid through the brackets at 5mm/min in the dry state at $34^{\circ}C$. Silica-insert ceramic brackets generated a significantly lower frictional force than did other ceramic brackets, similar to that of stainless steel brackets. Beta-titanium archwires had higher frictional resistance than did stainless steel, and all the brackets showed higher static and kinetic frictional force as the angulation increased. When the angulation exceeded $5^{\circ}$, the active configuration emerged and frictional force quickly increased by 2.5 to 4.5-fold. The order of frictional force of the different wire-bracket couples transposed as the angle increased. The silica-insert ceramic bracket is a valuable alternative to conventional stainless steel brackets for patients with esthetic demands.

A study on the brazed bonding of alumina ceramic to aluminum in the air atmosphere (알루미나($Al_2O_3$)세라믹과 알루미늄(A1050)과의 대기중 브레이징 접합에 관한 연구)

  • 최영국;박성현;김윤해;김영식
    • Journal of Advanced Marine Engineering and Technology
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    • v.19 no.3
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    • pp.50-61
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    • 1995
  • In recent years, many ceramic researchers have discoved various methods of joining ceramic to metal. However, most of these joining methods are perfomed under vacuum and pressured circumstances. So, when we join ceramic to metal,the proceedings are very complicated and require a very high cost. The purpose of this study is to develop a new joining method of an alumina ceramic to an aluminum metal in air atmosphere. The joining condition, such as copper metallizing, nickel plating, brazing, etc. was investigated through the shear strength test of the trial joint. The results obtained from the above experimenta are summarized as follows : 1) In the case of the $Al_2O_3$/$Al_2O_3$joint, the shear strength of the joint was affected by the various foctor such as kaolin content, copper metallizing thickness, firing temperature, firing time. 2) The better shear strength of the $Al_2O_3$/Al joint was obtained when Ni plating was conducted under higher current density than existing plating condition. 3) The shear strength of the $Al_2O_3$/Al joint increases with the Ni plating thickness is confined to the range of this paper. 4) The shear strength of the thermal-shocked specimen($Al_2O_3$/Al joint) was far more deteriorated than that of the as-bonded specimen.

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