• Title/Summary/Keyword: 성형 재현성

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A Study on the Energy Saving and the Reproducibility of highly-efficient Injection Molding Machine (고효율 사출성형기의 에너지 절감 및 성형 재현성 연구)

  • Jeong, C.;Kim, J.S.;Yoon, K.H.;Ahn, H.J.;Hwang, C.J.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.418-421
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    • 2008
  • Because of steep rise of international energy cost in recent years high efficiency has been emphasized in energy policy. As far as injection molding machine is concerned, hybrid method using hydraulic and electric systems became the key to this energy saving. the energy saving and molding reproducibility of hybrid injection molding process were shown experimentally, power consumption of hybrid machine is 38% as compared with that of hydraulic machine. Furthermore, the molding reproducibility showed between two methods.

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Optimization of powder compaction parameters for the pressureless sintered ZTA (상압소결 ZTA의 분말 성형 공정 최적화)

  • 신동우;김경도;박삼식;임창성;이수완
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.8 no.2
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    • pp.356-364
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    • 1998
  • The dependence of green and sintered densities of Zirconia-Toughened Alumina ($ZTA:\;Al_2O_3/\;15\;vol{%}\;ZrO_2$) on the properties of spray-dried granules was studied thoroughly to establish the optimum compaction condition leading to high reproducibility in the light of sintered density. The sphericity, mean size, degree of hollow occurrence and moisture content of spray-dried granules were largely different in between the granule containing binder and the ones with no binder. The effect of these differences in the characteristic of granules on the compaction behavior was examined in terms of the compaction pressure from 80 MPa to 120 MPa 10 MPa increment and the compaction method, i.e., uniaxial and cold isostatic pressing. This work confirmed that the reproducibility of sintered density caused by the variation of granule property could be improved by the optimization of compaction process. The variation of sintered density was controlled within 1 % deviation by compacting the granules under a relatively low pressure of 80 MPa in an uniaxial forming and subsequent cold isostatic pressing at high pressure of 500 MPa.

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Reproducibility Prediction of Surface Roughness in Mold and Injected Parts through Polycarbonate Injection Molding (폴리카보네이트 사출성형에 따른 금형과 사출품에서 표면거칠기의 재현성 예측)

  • Hong, Su Yong;Kim, SungSu;Lee, Sang Sun;Lee, Ji Ho;Choi, Wong Jun;Kang, Myung Chang
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.3
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    • pp.131-137
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    • 2017
  • In this study, we evaluated the surface roughness of mold and injected parts manufactured by polycarbonate (PC) injection molding. The mold surface was polished to produce six differentiated roughnesses with 12 areas using stones (#800, #1200), sandpapers (#800, #1200), and diamond compounds (#8000, #14000). Injected parts were created using 20mm/s injection speed, 80 bar holding pressure for 5 seconds, and $70^{\circ}C$ cooling water. Injected parts surface roughness (Sa) was measured randomly in 10 of 30 using an interferometer (NewView8000, zygo, USA). In the same way, mold surface was measured randomly 10 times on 12 polished areas. Surface roughness of molds and injected parts were compared, and a regression equation to predict mold surface roughness was proposed for specific injection molding parameters.

Quantitative Evaluation of Nose Deformity of Cleft Lips Using a Neural Network (신경망을 이용한 구순열로 인한 코변형의 정량적 평가)

  • Kim Soo-Chan;Nam Ki-Chang;Kim Jin-Tae;Hong Hyun-Ki;Cha Eun-Jong;Kim Deok-Won
    • Journal of the Institute of Electronics Engineers of Korea SC
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    • v.43 no.3 s.309
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    • pp.78-84
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    • 2006
  • Our study aimed at quantitative assessment of a cleft palate nose deformity condition by analyzing the following parameters gathered from a photographic image of a cleft palate patient: (1) angle difference between two nostril axes, (2) center of the nostril and distance between two centers, (3) overlapped area of two nostrils, and (4) the overlapped area ratio of the two nostrils. A regression equation of doctor's grades was obtained using the eight parameters. Three plastic surgeons gave us the glades for the each photographic image by to increments with maximum grade of 100. The average reproducibility of the grades given by the three plastic surgeons and the three laymen using the developed program was $10.8{\pm}4.6%\;and\;7.4{\pm}1.8%$, respectively. Kappa values representing the degree of consensus of the plastic surgeons and the three laymen were 0.43 and 0.83, respectively. Correlation coefficient of the grades evaluated by the surgeons and obtained by the regression equation was 0.642 and that of the grades by the surgeons and by the neural network was 0.798. In conclusion, the developed neural network model provided us better reproducibility, much better consensus, and better correlation than doctor's subjective evaluation in addition to objectiveness and easy application.

Measurement Uncertainty Estimation of Injection Temperature in Injection Molding Machine (사출성형기의 사출온도에 대한 측정 불확도 추정)

  • Jung, Hyun-Suk;Yoo, Joong-Hak
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.1
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    • pp.145-149
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    • 2013
  • The performance of injection molding machine's control system, such as reproducibility, repeatability, etc, is widely studied nowadays. Since screw stroke, injection cylinder body pressure and barrel temperature are the most important terms of injection unit, interval linearity and repeatability to each parameter are analyzed here. Barrel temperature is analyzed according to the repeatability of the thermocouple at $150^{\circ}C$, $210^{\circ}C$, $300^{\circ}C$ using a precise oven. The result temperature is within ${\pm}0.5^{\circ}C$ Through the reliability evaluation of the most important terms of injection unit, the method of evaluating the linearity and repeatability is proposed and verified.

The Energy Saving and the Reproducibility of Highly-Efficient Injection Molding Machine (고효율 사출성형기의 에너지 절감 및 성형 재현성 연구)

  • Hwang, C.J.;Kim, J.S.;Jeong, C.;An, H.J.;Heo, Y.M.;Kim, J.D.;Yoon, K.H.
    • Transactions of Materials Processing
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    • v.17 no.8
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    • pp.662-667
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    • 2008
  • Because of steep rise of international energy cost in recent years, high efficiency has been emphasized in energy policy. As far as injection molding machine is concerned, hybrid method using hydraulic and electric systems became the key to this energy saving. The energy saving and molding reproducibility of hybrid injection molding process were shown experimentally. The power consumption of hybrid injection molding machine is reduced to 38% as compared with that of hydraulic machine. Furthermore, the molding reproducibility was shown for both methods.

Immediate Reoperation for Failed Mitral Valve Repair (승모판막성형술 실패 직후에 시행한 재수술)

  • 백만종;나찬영;오삼세;김웅한;황성욱;이철;장윤희;조원민;김재현;서홍주;김욱성;이영탁;박영관;김종환
    • Journal of Chest Surgery
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    • v.36 no.12
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    • pp.928-928
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    • 2003
  • 승모판성형술 직후에 시행한 재수술에 대한 연구보고는 많지 않다. 저자들은 승모판성형술 직후 성형술 실패로 판단되는 환자에서 즉시 시행한 재수술 결과에 대해 알아보았다. 대상 및 방법: 1995년 4월부터 2001년 7월까지 세종병원에서 승모판성형술을 받은 환자 중 체외순환 이탈 직후 시행한 경식도초음파 검사에서 승모판막폐쇄부전 혹은 협착이 의미있게 잔존하거나 다른 이유로 재수술이 즉시 필요하였던 18명을 대상으로 후향적으로 조사하였다. 남녀비는 5 : 13이었고 평균 연령은 44세였다. 승모판막 질환은 폐쇄부전 12명, 협착 3명, 그리고 혼합형이 3명이었다. 원인은 류머치스성 9명, 퇴행성 8명, 그리고 심내막염이 1명이었다. 재수술의 원인은 잔존 승모판폐쇄부전 13명, 협착 4명, 그리고 좌심실천공이 1명이었다. 14명(77.8%)에서 재성형술을, 4명에서는 인공기계판막치환술이 시행되었다. 결과: 조기사망은 없었다. 조기결과는 승모판막치환을 한 4명을 제외한 14명 중 13명(92.9%)에서 0-I도의 폐쇄부전을 보였고 협착은 14명 모두 경도 이하 상태였다. 평균 33개월을 추적조사 한 결과 1명이 술 후 4개월 후 심기능부전으로 사망하였다. 승모판폐쇄부전은 9명(64.3%)에서 0-I도를, 승모판협착은 11명(78.6%)에서 경도 이하였고 재수술은 1명에서 시행되었다. 6년 생존율과 재수술로부터의 자유도는 각각 94%와 90%였다. 4년 후 승모판폐쇄부전 및 협착 재발로부터의 자유도는 각각 56%와44%였다. 결론: 승모판막성형술 직후 재수술은 양호한 조기 및 중기 생존율을 보이며 일차성형술 실패 후에도 높은 빈도에서 재성형술이 가능하다. 하지만 재성형술 시 특히 류머치스성 판막질환에서는 판막 기능부전 발생률이 높기 때문에 성형술 후 판막부전의 재발을 줄이기 위해서는 성형술의 적절한 적용 및 적응증 선별이 중요할 것으로 생각된다.

A study on the manufacture of Lith film developer (Lith Film 현상액의 제조에 관한 연구)

  • 나형석
    • Journal of the Korean Graphic Arts Communication Society
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    • v.16 no.1
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    • pp.55-67
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    • 1998
  • The developing agent is the materials which first acts on silver grain and make it into metallic silver by reducing reaction. There are several types in developing agents, and according to Lumiere-Andresen principle, substitution product which has amino or hydroxyl group in benzen nucleus has a developing power, but all reducing substances are not in used .In the developing effect, not only the role of developing agent but also that of assistant materials are important. But In this work, we have studied effect, change by lith developing agent which require high contrast image. We made an developing experiment after having manufactured developing solution used hydroquinone and another developing agents like chlorohydroquinone, pyrocatcchol and pyrogallol as developing agent. And we added that did in addition of diethanolamine and ascorbic acid. and then we examined the possibility of use.

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Characteristics Analysis of Flex Link according to Mold Clamping Force in Injection Molding Machine (형체력에 따른 사출성형기 플렉스링크의 특성 분석)

  • Jung, Hyun Suk;Yoo, Joong Hak
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.2
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    • pp.165-170
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    • 2014
  • Reproducibility of injection molding machines are studied at the study of this time. We applied computer aided engineering program so it could generate clamping force, about 1,500 kN, to the nozzle center part of flex link in tie-bar and at this time, we made sure condition of stress distribution and transformation quantity in flex link. The result of computer aided engineering transformation quantity was confirmed that transformation of top area was 247~257 kN and bottom areas was 273~279 kN and also was confirmed that the stresses are distributed in a range of 57~750 $N/mm^2$ from top to the bottom of the surface. This time we could confirm the condition of transformation quantity and stress distribution by enforcing the previously used structure analysis of flex link. And we utilized the reference data to establish important point of section for non destructive test overhaul.

신속조형기술(RP: Rapid Prototyping) 분야소개

  • 지해성
    • CDE review
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    • v.3 no.2
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    • pp.76-79
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    • 1997
  • 최근 몇년간 CAD/CAM 분야에서 활동하시는 많은 분들이 'RP'라는 신기술의 등장과 발전과정을 다분히 생경스러운 심정으로 지켜봐 왔을 것으로 생각된다. 주지하다시피 'RP 즉 Rapid Prototyping'은 '컴퓨터에 저장된 3차원 형상모델의 기하학적 자료로부터 그 물리적인 모형형상을 신속하게 조형해 내는 것'으로 주어진 설계 제품의 수학적 모델을 그 이전에 존재하였던 그 어떤 가공방식과도 비교할 수 없는 빠른 시간안에(통상 24시간 이내) 물리적인 모형으로 재현해 낸다는 것이 그 대표적인 장점이라고 하겠다. 우리말로는 '신속조형기술'이라고 명명할 수 있는 이 기술은 설계된 제품 형상의 기하학적인 복잡성이나 반복성에 전혀 구애받지 않고 그 어떤 제품형상도 조형이 가능하다. 물론 초기에 이 기계장치의 발명목적은 'RP'라는 용어가 시사하듯이 컴퓨터나 수작업에 의해 설계된 제품형상을 신속하게 관능(시각 및 촉각) 감각을 통해서 관찰하고 그에 따른 형상설계의 내용을 검증하기 위함이었다. 그러나 이 기술이 최근 그 발전의 행보를 빨리함에 따라 기존에는 상상할 수도 없었던 복잡한 제품 형상의 신속한 모형제작은 물론 가까운 장래에는 이의 주물성형을 위한 주형의 제작이나 플라스틱 사출성형용 금형제작(신속 주형/금형 제작-RT: Rapid Tooling 이라고 호칭)까지도 신속하게 수행해낼 것으로 기대된다.

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