• Journal of the Korean Society for Precision Engineering
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• v.14 no.10
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• pp.127-134
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• 1997

열가소성 복합재료는 고상 성형법에 의해 저렴한 가격으로 부피가 튼 제품의 제조에 널리 사용될 수 있어 아주 좋은 전망을 가지고 있다. 그러나, 이러한 재료의 성형성에 대해선 아직 잘 알려지지 않았다. 본 연구의 첫번때 주안점은 2축 인장성형시 성형성에 대한 연구에 두었다. 실험에 사용된 재료는 임의의 방향으로 위치한 유리 섬유를 중량비로 20, 35, 40% 함유한 폴리프로필렌이다. 성형시험은 75 .deg. C 에서 150 .deg. C 사이의 온도에서 행했으며, 펀치 속도는 0.01cm/sec 와 1cm/sec 에서 행했다. 2축 인장성형에서 측정된 한계 변형률(Limiting Strain)은 Marciniak 불완전성 (Imperfection) 이론에 근거한 예견치외 비교되었다. 이론치와 실험치가 잘 일치함을 보였으며, 성형한계선도(Forming Limit Diagram) 로써 결과들을 요약하였다. 성형한계 변형률은 성형온도와 성형속도에 의해 크게 영향을 받는다는 것을 보인다. 이러한 결과들은 적절한 성형조건이 선택된다면 열가소성 복합재료의 인장성형은 실제 상업적으로 이용하기에 충분한 성형성을 갖는다는 것을 보인다.

• Journal of the Korean Magnetics Society
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• v.4 no.3
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• pp.219-225
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• 1994

The alignment of Sr-ferrite magnetic powders, which is usually related to the fluidity and the applied magnetic field, is investicated in the anisotropic Sr-ferrite / resin-bonded permanent magnets. The magnetic powder alignment is observed to increase with the applied magnetic field and the fluidity which is a function of molding temperature and powder packing ratio. The best magnetic powder alignment is achieved at the following conditions; Sr-ferrite packing ratio of 56vol%, apparent viscosity of about 3000 poise in $1000sec^{-1}$ shear rate, and applied magnetic field of about 5kOe. The degree of preferred orientation of the magnetic powders in the field direction, as determined by the dc hysterisis graphs, is 84~85% (0.84~0.85). This result is in agreement with the value of 0.85 obtained by the X-ray experiments in the $2{\theta}$ range of ${23~40}^0$. The best magnetic properties obtained are:2.2kG of remanent flux density, 2.2MGOe of maximum energy product.

• The Magazine of the IEIE
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• v.33 no.2 s.261
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• pp.40-51
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• 2006

본 논문에서는 SDR(Software Defined Radio)을 기반으로 한 단말기의 핵심 요소인 재구성형 단말 모뎀 기술에 대해 살펴 본다. 재구성형 단말 모뎀은 적용 목적에 따라서 다양한 요구사항을 가지며, 전면적인 SDR 개념의 도입에는 상당한 시간이 요구될 것으로 보이는 반면, 재구성형 단말 모뎀 분야에서는 최근 다양한 솔루션들이 등장하면서 상용화 가능성이 높아지고 있다. 특히 제조업체 관점에서는 새로운 시스템에 대한 개발 기간과 비용의 절감, 그리고 사업자 관점에서는 새로운 서비스의 빠른 망 적용 및 다양한 망 형상 전개 용이성 등의 장점이 있다. 본 논문에서는 재구성형 단말 모뎀의 개발 동향 및 발전 방향을 살펴보고, 재구성형 모뎀 솔루션을 적용한 개발 사례를 소개한다.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2006.05a
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• pp.379-382
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• 2006

The flow forming has been used to produce long thin walled tube parts, with reduced forming force and enhanced mechanical and surface quality for a good finished part, compared with other method formed parts. Especially, the flow forming is suitable for making high precision thin walled cylinders, such as rocket motor cases, combustion chamber, hydraulic cylinders and high-pressure vessels and so on. In this paper, finite element analysis of three-roller forward and backward flow forming for combustion chamber is carried out to study efforts of forming depth and feed rate on forming force. The axial and radial forming forces of forward flow forming on several forming depth and feed rate conditions are compared with those of backward flow forming.

• Elastomers and Composites
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• v.48 no.4
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• pp.300-305
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• 2013

Part shrinkage in injection molding is inevitable phenomenon. Thus, it is necessary not only study on the reducing part shrinkage but characterization of part shrinkage. In this study, part shrinkage in injection molded 2.5 dimensional annular shaped specimens has been studied using glass fiber reinforced PC. Annular shaped specimens were designed with various sizes of outer diameter and thickness. Injection temperature, packing time and packing pressure were selected for operational conditions. Profile variations of outer and inner diameters of molded specimens for various operational conditions were investigated. Sizes of outer and inner diameters of injection molded specimens were smaller than the sizes of mold. Part shrinkage decreased as outer diameter and thickness increased. Part shrinkage showed anisotropic behavior and it depended upon gate location. Subsequently, molded specimens were not circular but oval in shape, and showed the largest shrinkage in the direction of gate. It was realized that the mold design such as gate design is important to control the shape of molded products.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.41 no.3
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• pp.181-186
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• 2017

Single point incremental forming (SPIF) is a sheet-forming technique. It is a die-less sheet metal manufacturing process for rapid prototyping and small batch production. The Critical parameters in the forming process include tool diameter, step depth, feed rate, spindle speed, etc. In this study, these parameters and the die shape corresponding to the Varying Wall Angle Conical Frustum(VWACF) model were used for forming 0.8mm in thick Al5052-O sheets. The Taguchi method of Experiments of Design (DOE) and Grey relational optimization were used to determine the optimum parameters in SPIF. A response study was performed on formability, spring back, and thickness reduction. The research shows that the optimum combination of these parameters that yield best performance of SPIF is as follows: tool diameter, 6mm; spin speed, 60rpm; step depth, 0.3mm; and feed rate, 500mm/min.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.21 no.1
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• pp.560-567
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• 2020

Incremental Sheet Forming (ISF) is a unique sheet-forming technique. The process is a die-less sheet metal manufacturing process for rapid prototyping and small batch production. In the forming process, the critical parameters affecting the formability of sheet materials are the tool diameter, step depth, feed rate, spindle speed, etc. This study examined the effects of these parameters on the formability in the forming of the varying wall angle conical frustum model for a pure Al3004 sheet with 1mm in thickness. Using Minitab software based on Back Propagation Neural Network (BPNN) and Genetic Algorithm (GA), a second order mathematical prediction model was established to predict and optimize the wall angle. The results showed that the maximum forming angle was 87.071° and the best combination of these parameters to give the best performance of the experiment is as follows: tool diameter of 6mm, spindle speed of 180rpm, step depth of 0.4mm, and feed rate of 772mm/min.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2006.05a
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• pp.281-284
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• 2006

Metallic sandwich plates with hi-directional inner structure are important new structures for forming applications. Bi-directional corrugated inner structures with less than 25% of relative density are fabricated by piecewise sectional forming process and then bonded with two face sheets by adhesive bonding. Drawing and U-bending experiments have performed and shown that the radius of curvature of sandwich plates is 75mm and sandwich plates are bended 90 degrees without collapse of inner structures. Bi-directional inner structures are suggested to improve formability of sandwich plates for bending and drawing.

• Proceedings of the Korea Information Processing Society Conference
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• 2000.04a
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• pp.884-889
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• 2000

본 논문에서는 원영상의 주파수특성 성형에 의한 오차확산 영상이진화 기법을 제안하였다. 오차확산에 의한 영상이진화 처리에서 이진화영상에 내재하고 있는 에지정보의 열화를 감쇄하기 위한 방법으로 원영상의 주파수특성을 활용하는 기법을 도입하였다. 주파수특성은 원영상에서 수평방향과 수직방향으로 얻고, 이들 각각에 가중치를 부여하였다. 수평과 수직의 주파수특성을 성형한후, 영상이진화 기법에서 양자화처리 수행시 이를 활용하였다. 주파수특성 성형을 위한 필터는 2종을 제안하여 적용하였다. 제안한 필터를 적용한 오차확산 영상이진화 처리를 수행한 후, 실험결과를 고찰시 이진화영상의 평탄영역은 기본특성을 유지하면서 에지정보의 특성이 부각되는 주관적인 화질특성이 얻어짐을 확인할 수 있었다.

• Elastomers and Composites
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• v.44 no.4
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• pp.373-377
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• 2009

Most of the plastics products are being manufactured by injection molding. Warpage in injection molded affects the product dimension and it causes assembling problem. In this study, warpages in the injection molded part been studied. Specimens are rectangular flat shapes with and without ribs. Amorphous polymers (PC and ABS) and crystalline polymers (PP and PA66) were used for material. Flat shape with ribs showed higher warpage than flat shape without ribs by 6 to 9%. The specimens with ribs that are located parallel to the flow direction has higher warpage than specimens with ribs that are located perpendicular to the flow direction by 25 to 39%. Crystalline polymers have higher warpage than amorphous polymers by 23 to 67%. Warpage decreases as packing time increases and it increases as injection temperature increases.