• Title/Summary/Keyword: 성형효율

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외연적 강소성 유한 요소법을 이용한 2차원 박판 성형 공정의 해석

  • 안동규;정동원;양동열
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1992.10a
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    • pp.57-62
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    • 1992
  • 박판 성형 공정에서는 복잡한 실제 차체판넬을 금형설계단계에서 빠르고 효율적으로 해석하기 위해 평면 변형 문제로 취급할 수 있는 많은 국부 단면들에 대해 단면 해석방법이 쓰이고 있다. 최근에 박박이론 및 굽힘 에너지가 보강된 박막 요소에 근거한 내연적 강소성 유한 요소 해석이 많이 연구되어 왔다. 본 연구에서는 박판 성형 공정의 단면 해석을 위해 외연적 강소성 유한 요소법을 사용하였고, 접촉처리는 직접적 시행착오법을 사용하였다. 또한 본 연구의 적합성을 보이기 위해 평면 변형을 가정한 실린더형 펀치 스트레칭과 트렁크 리드 대칭 단면을 해석하였다.

LIGA-reflow Micro-lens Pattern 적용 도광판의 미세사출성형

  • 황철진;허영무;하수용;이규현
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.05a
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    • pp.134-134
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    • 2004
  • LCD-BLU의 고효율 광특성을 유도하기 위한 도광판의 초미세패턴 형상가공기술, 미세사출성형기술과 미세형상패턴 광학해석기술 및 전광특성 측정 및 보완기술이 요구된다. 이러한 기술들을 바탕으로 LCD-BLU의 고단가의 주요요인인 기능성 광학 sheet(prism sheet 등)를 연차적으로 제거 및 도광판에 기능을 결합하는 기술개발이 본 연구의 목적이다.(중략)

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Production of Extrudates Formulated from Pacific Sand Lance Sauce By-Product and Dried Biji (까나리 액젓 부산물과 건조 비지를 첨가한 압출성형물의 제조)

  • Han, Gyu-Hong;Kim, Byung-Yong;Lee, Jae-Kwon
    • Korean Journal of Food Science and Technology
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    • v.34 no.2
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    • pp.186-193
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    • 2002
  • This study was conducted to enhance the protein quality of wheat flour extrudates with the addition of fish sauce by-products and dried biji. The experimental design was used to determine the optimum ratio of each ingredient. The compositional and functional properties of test extrudate were measured, and these values were applied to the mathematical models. A canonical form and trace plot showed that the influence of each ingredient on the mixture final product. Protein content of extrudate was increased by the addition of the dried biji, and bending failure stress of extrudate became hardened due to interaction effects between dried biji and pacific sand lance sauce by-product. Also, the addition of dried biji decreased ash and salt contents. An optimum formulation was obtained as 15.83 : 44.17 : 40% with numerical and 15.74 : 44.26 : 26.40% with graphical method (pacific sand lance sauce by-product : dried biji : wheat flour). Based on the growth performance, feed conversion efficiency was slightly lower than control group, but the protein content in feed extrudate increased to a large extent compared to that mixed with wet biji.

Optimization of Injection Mold Fluidic System for the Square-type Cosmetic Case by Injection Molding Analysis Method (사출성형해석을 통한 화장품 사각 외장케이스 금형 유동시스템 구조 최적화)

  • Yoon, Gil-Sang;Kim, Gun-Hee;Lee, Jeong-Won;Sohn, Jong-In;Seo, Tae-Il;Kim, Yoo-Jin;Lee, Jung-Bae
    • Proceedings of the KAIS Fall Conference
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    • 2011.12b
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    • pp.514-517
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    • 2011
  • 본 연구에서는 사각형태 화장품 케이스 사출성형 시 발생되었던 수지 미성형 불량을 해결하기 위하여 사출성형해석 기술을 통해 성형품 형상변경 및 사출금형 내 유동 시스템 수정방안 도출을 수행하였다. 대상제품인 사각형태 화장품 케이스는 상측부 케이스로서 케이스 외관에 게이트 및 취출흔적이 남지 않아야 함에 따라 측면부 게이트 적용으로 유동거리가 길어져 미성형 불량이 다수 발생하는 제품이다. 따라서, 수지 유동성 향상과 더불어 효율적인 보압전달을 통하여 수지 충전 및 변형발생 저감을 위하여 성형품 형상변화 및 유동시스템 변화에 따른 사출성형해석을 수행하고 결과를 고찰하였다. 이로써 최종적으로 수지 미충전으로 인한 미성형 불량을 제거하고 성형품 변형을 줄일 수 있는 수지유동시스템 수정방안을 제시하였다.

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Design and Implementation of 3D Facial Aesthetic Surgery System (3D 얼굴 성형 제작 시스템 구현)

  • Cho, Sae-Hong
    • Journal of Digital Contents Society
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    • v.9 no.1
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    • pp.149-155
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    • 2008
  • This paper is a study and implementation of 3D facial aesthetic surgery system using 3D graphic technology. First, this system shows 3D shape of face which is close to the real face of human by using Pre-Processing and Face-Part-Making modules. Three-dimensional Facial Aesthetic Surgery System is also designed and implemented. Each controller controls the degree of changes for the corresponding part of face. The implemented 3D Facial Aesthetic Surgery System in this paper shows more accuracy, effectiveness and satisfaction in compare with 2D Facial Aesthetic Surgery System that is used in the hospital.

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Cure Monitoring of Composite Laminates Using Fiber Optic Sensors (광섬유 센서를 이용한 복합재료 적층판의 성형 모니터링)

  • Gang, Hyeon-Gyu;Gang, Dong-Hun;Park, Hyeong-Jun;Hong, Chang-Seon;Kim, Cheon-Gon
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.30 no.2
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    • pp.59-66
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    • 2002
  • In this paper, we present the simulataneous monitoring of the strain and temperature during cures f various composite laminates using fiber Bragg grating/extrinsic Fabry-Perot interferometric (FBG/EFPI) hybrid sensors. Three types of graphite/epoxy composite were used : a undirectional laminate, a symmetric cross-ply laminate, and a fabric laminate. Two FBG/EFPI hybrid sensors were embedded in each laminate at different directions and different locations. We performed the real time monitoring of fabrication strains and temperatures at two points within the composite laminates during cure process in an autoclave. Throuhg these experiments, FBG/EFPI sensors proved to be an efficient choice for smart cure monitoring of composite structures.

Study on the Design Optimization to Improve Injection Molding Performance of Plastic Regulator Rail (플라스틱 레귤레이터 레일 성형 최적화연구)

  • Lee, Haeng-Soo;Byun, Hong-Seok
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.12
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    • pp.5709-5715
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    • 2012
  • Injection molding product is commonly used for reducing the weight of automotive vehicle, and door regulator guide rail with plastic material is also made by injection molding process. In order to improve the injection molding performance of plastic regulator guide rail, optimal molding condition is suggested by numerical simulation and DOE after obtaining the sensitivity of parameters for regulator rail manufacturing on warpage and fill time. Furthermore, multi direct gate method and optimal cooling circuit are introduced to get the uniform temperature distribution and better cooling efficiency in molding product. The effect of the proposed design on the injection molding performance is verified by the test of prototype of plastic regulator guide rail.

A Study on the Flow Forming Process to Develop the Main Part of Auto Transmission of Automobile (자동차용 Auto Transmission 핵심부품 개발을 위한 Flow Forming 공정의 성형성 연구)

  • 김승수;나경환;최석우;박훈재;임성주;윤덕재
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.1 no.2
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    • pp.21-26
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    • 2000
  • Flow forming is a chipless metal forming method for axi-symmetric parts, which is more economical. efficient and versatile method of producing parts than the other sheet metal forming process such as stamping or deep drawing. In this study, flow forming process with 1-Roller is applied to produce auto-transmission parts of automobiles which have been produced by Press drawing process so far. It can be known that flow forming process is applicable to the flexible manufacturing system due to the low cost for the establishment and it can be combined with press forming process to promote productivity and to improve the accuracy of products.

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A Study on the Energy Saving and the Reproducibility of highly-efficient Injection Molding Machine (고효율 사출성형기의 에너지 절감 및 성형 재현성 연구)

  • Jeong, C.;Kim, J.S.;Yoon, K.H.;Ahn, H.J.;Hwang, C.J.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.418-421
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    • 2008
  • Because of steep rise of international energy cost in recent years high efficiency has been emphasized in energy policy. As far as injection molding machine is concerned, hybrid method using hydraulic and electric systems became the key to this energy saving. the energy saving and molding reproducibility of hybrid injection molding process were shown experimentally, power consumption of hybrid machine is 38% as compared with that of hydraulic machine. Furthermore, the molding reproducibility showed between two methods.

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Dry Pressing Behavior of Nanosized $Al_2$$O_3$Powders (나노 $Al_2$$O_3$분말의 건식 가압성형 거동)

  • Lee, Hae-Weon;Lee, Jong-Ho;Jun, Hyung-Woo;Ahn, Jae-Pyoung;Park, Jong-Ku;Moon, Hwan
    • Journal of the Korean Ceramic Society
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    • v.37 no.11
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    • pp.1071-1077
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    • 2000
  • 표면 윤활층을 가진 나노 알루미나를 진공중에서 가압성형함으로써 결함발생없이 높은 충전압력을 가할 수 있었으며, 높은 밀도, 미세기공, 좁은 기공경 분포를 가지는 성형체를 제조할 수 있었다. 윤활제의 화학 및 기계적 특성에 의하여 변하는 모세관 현상을 조정함으로써 충전효율을 증대하고 결함발생을 억제할 수 있다. 나노분말의 소결에서도 성형 미세구조의 균일도가 치밀화 거동에 여전히 지배적인 역할을 하였다.

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