• Title/Summary/Keyword: 성형하중예측

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Evaluation of Static and Fatigue Performances of Decks Reinforced with GFRP Rebar for Reinfocement Ratio (GFRP 보강근으로 보강된 바닥판의 보강비에 따른 정적 및 피로성능 평가)

  • You, Young-Jun;Park, Young-Hwan;Choi, Ji-Hun;Kim, Jang-Ho Jay
    • Journal of the Korea Concrete Institute
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    • v.26 no.4
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    • pp.491-497
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    • 2014
  • The corrosion of steel reinforcement in reinforced concrete bridge decks significantly affects the degradation of the capacity. Due to the advantageous characteristics such as high tensile strength and non-corrosive property, fiber reinforced polymer (FRP) has been gathering much interest from designers and engineers for possible usage as a alternative reinforcement for a steel reinforcing bar. However, its application has not been widespread, because there data for short- and long-term performance data of FRP reinforced concrete members are insufficient. In this paper, seven full-scale decks with dimensions of $4000{\times}3000{\times}240mm$ were prepared and tested to failure in the laboratory. The test parameter was the bottom reinforcement ratio in transverse direction. The decks were subjected to various levels of concentrated cyclic load with a contact area of $577{\times}231mm$ to simulate the vehicle loading of DB-24 truck wheel loads acting on the center span of the deck. It was observed that the glass FRP (GFRP) reinforced deck on a restraint girder is strongly effected to the level of the applied load rather than the bottom reinforcement ratio. The study results showed that the maximum load less than 58% of the maximum static load can be applied to the deck to resist a fatigue load of 2 million cycles. The fatigue life of the GFRP decks from this study showed the lower and higher fatigue performance than that of ordinary steel and CFRP rebar reinforced concrete deck. respectively.

Deformation Characteristics of Non-liquefied, Reconstituted, Weathered Residual Soils due to the Cyclic Loading (반복재하에 의한 미액상화 재성형 풍화토의 변형 특성)

  • Choi Yeon-Su;Yune Chan-Young;Jang Eui-Ryong;Chung Choong-Ki
    • Journal of the Korean Geotechnical Society
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    • v.22 no.6
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    • pp.41-49
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    • 2006
  • This paper deals with development and dissipation of excess pore pressure induced by the cyclic load. Cyclic triaxial tests on reconstituted samples of weathered residual soils, which were widely used as construction materials in Korea, were performed. Test results showed that excess pore pressures developed under undrained condition increased with the increase of cyclic loads and confining pressures. And a new concept based on modified excess pore pressure ratio (MEPPR) was proposed for simply estimating excess pore pressures in terms of the number of cyclic load, irrespective of cyclic loads and confining pressures. Also, it was proposed that excess pore pressure ratio (EPPR) could be effectively utilized to estimate volumetric strains during dissipation which decreased as confining pressures increased. Consequently, concept and method to effectively estimate settlements under non-liquefied condition, induced by dynamic loads such as earthquake loads were evaluated based on laboratory test results for reconstituted weathered residual soils.

A Study on the Snap-fit Design System in Injection Molding (사출성형에 있어서 스냅핏 설계 시스템에 관한 연구)

  • 강성남;허용정
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.2 no.2
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    • pp.1-5
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    • 2001
  • One of the major advantages of using engineering plastics is ease of part assembly through a locking mechanism known as a snap fit. The typical snap fit involves a short cantilever beam with a projection at the free end. which slides over a one way ramp on the mating part to lock in place. The tightness of the mechanism is determined by the lateral interference of the two sliding members If too small they become loose and can't hold together. while if too large. excessive force can be generated. causing failure of the cantilever beam during the assembly operation. Therefore. the accurate determination of the force-deflection relationship for cantilever beams is a key element in snap fit design. And also. the process of injection molding should be considered when cantilever beam is designed. But it is not easy for novice designers to design them appropriately because of the profound knowledge related to injection molding. In this paper. an intelligent design program has been developed and proposed to improve a conventional empirical design method.

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A Study on the Development of Plastic Floater for Solar Power Plant on a Body of Water (수상 태양광 발전을 위한 플라스틱 부유체 개발에 관한 연구)

  • Jeong, Kwang-Soo;Jung, In Jun;Shin, Dong-Kil
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.10
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    • pp.283-290
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    • 2020
  • In this study, a floater was developed for a frame-type solar power plant. The floater supports the frame and the solar panels. A finite element analysis was performed to design its shape and thickness, and the floater was manufactured by a rotational molding method using linear low-density polyethylene. It was found that the floater did not cause collapse and it maintained its stiffness even at 4 times the maximum load of 322.7 kgf. To perform a long-term compression test, a weight-type load application device that uses gravity was designed and manufactured. The amount of compressive deformation was measured for 7 days, and a long-term deformation equation was obtained. Even under small loads, continuous deformation was observed. However, the 10-year deformation amount for a constant load of 100 kgf was predicted to be small at about 4.64 mm. As a result, it was found that the developed floater could be used in a solar power plant on a body of water.

A Study on the Prediction of Limit Drawing Ratio And Forming Load in Redrawing of Sheet Metal (박판의 재인발 가공 에서의 한계인발비 및 성형하중 의 예측 에 관한 연구)

  • 박장호;양동열
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.7 no.3
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    • pp.249-256
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    • 1983
  • The study is concerned with the analysis of sheet metal for the prediction of limit drawing ratio and forming load. The direct redrawing process is analyzed by using an equilibrium approach and strain increment theory both for non-workhardening material and for workhardening material. Computations are carried out numerically for the workhardening case. Limit drawing ratios are predicted for some chosen variables. The forming loads are also computed with respect to punch travel. Then the predicted loads are compared with the experimental results. For ordinary lubricated conditions, the comparison shows reasonable agreement between the theory and experimental observation. It is also shown that limit drawing ration can be increased by using a greater die angle and proper lubrication significantly reduces the punch load. Finally numerical results show that material of greater R-value and strain-hardening exponent(n)is better for direst redrawing of sheet metal.

A Study on Improving the Precision of Quantitative Prediction of Cold Forging Die Life Cycle Through Real Time Forging Load Measurement (실시간 성형하중 계측을 통한 냉간단조 금형수명 정량예측 정밀도 향상 연구)

  • Seo, Y.H.
    • Transactions of Materials Processing
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    • v.30 no.4
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    • pp.172-178
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    • 2021
  • The cold forging process induces material deformation in an enclosed space, generating a very high forging load. Therefore, it is mainly designed as a multi-stage process, and fatigue failure occurs in forging die due to cyclic load. Studies have been conducted previously to quantitatively predict the fatigue limit of cold forging dies, however, there was a limit to field application due to the large error range and the need for expert intervention. To solve this problem, we conducted a study on the introduction of a real-time forging load measurement technology and an automated system for quantitative prediction of die life cycle. As a result, it was possible to reduce the error range of the quantitative prediction of die life cycle to within ±7%, and it became possible to use the die life cycle calculation algorithm into an automated system.

Simplified Analytical Model for Flexural Response of Fiber Reinforced Plastic Decks (FRP 바닥판의 휨 해석모델 개발)

  • Kim, Young-Bin;Lee, Jae-Hong
    • Journal of Korean Association for Spatial Structures
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    • v.5 no.3 s.17
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    • pp.65-74
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    • 2005
  • An analytical model was developed to investigate the flexural behavior of a pultruded fiber-reinforced plastic deck of rectangular unit module. The model is based on first-order shea. deformable plate theory (FSDT), and capable of predicting deflection of the deck of arbitrary laminate stacking sequences. To formulate tile problem, two-dimensional plate finite element method is employed. Numerical results are obtained for FRP decks under uniformly-distributed loading, addressing the effects of fiber angle and span-to-height ratio. It is found that the present analytical model is accurate and efficient for solving flexural behavior of FRP decks. Also, as the height of FRP deck plate is higher, the necessity of higher order Shear deformable plate theory(HSDT) is announced, not the FSDT in the plate analysis theory.

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An Experimental Study on Forming an Axi-Symmetric Dome Type Closed-Die Forging Product Using Modeling Material(I) (모델링재료를 이용한 축대칭형 돔형상의 폐쇄단조 성형 연구 (I))

  • 이근안;임용택;이종수;홍성석
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.11
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    • pp.2082-2089
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    • 1992
  • An experimental study on forging an axi-symmetric dome type of AISI4130 was carried out using modeling material. In order to verify the validity of the experimental data, a similarity study between plasticine and AISI4130 has been made. Friction conditions were characterized by ring test for the various lubricants. For the closed-die forging experiments of an axi-symmetric dome type of AISI4130 using the plasticine, various cylindrical billets with different aspect ratios were forged and different flash width to thickness(W/T) ratios were used in order to determine the optimum forging conditions. As W/T ratios decrease forging loads decrease while excess volumes increase. It was found out that the experimental results reproduce the similiar results available in the literature. As a result of these experiments, it was construed physical modeling is an excellent tool for forging process simulation at a practical level.

Study on the Prediction of the Occurrence and Distribution of the Microcracks in Rock (암석의 미세균열의 발달과 분포의 예측방법에 관한 연구)

  • 백환조;김덕현;최성범
    • Tunnel and Underground Space
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    • v.8 no.3
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    • pp.226-233
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    • 1998
  • Microcracks in rock materials, whether natural or induced, provide useful information on the engineering performance of in situ rockmasses. A population of preferentially oriented microcracks has observable effects on the physical properties of a rockmass, but their effects may not be evident if the rock material is highly anisotropic due to other causes. An experimental program was undertaken to investigate the effect of rock fabrics on the physical properties of rock materials. In this study, anisotropy in the circumferential wave velocity and the direction of induced fractures under axial point loading were measured. Rock specimens (NX-size) of the leucocractic Pocheon granite were cored from rock blocks, retaining the relative directions of each specimen. Another set of specimens was prepared from the rock cores of the same meterial, obtained in the field. The master orientation line (MOL) was set to be the representative direction of the microcracks in the specimen. Variation of the circumferential wave velocity of each specimen was then measured along the core, keeping the MOL as reference. The direction of the minimum wave velocity was nearly perpendicular to the direction of the MOL. Coring of smaller-sized (EX-size), concentric specimens from the NX specimens were then followed, and axial point loading was applied. The direction of induced fractures due to axial point loading was closely related to the MOL direction, confirming the prior test result.

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A Quality Stability Estimation of Shock-absorber Tube for automatic drawer (자동서랍함용 완충기 튜브의 품질 안정성 예측)

  • Son, Jae-Hwan;Kim, Young-Suk;Han, Chang-Woo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.12 no.7
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    • pp.2919-2924
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    • 2011
  • The automatic drawer is used to absorb the movement shock and adjust its velocity when it opens and closes. The tube in shock-absorber is the cylindrical case which surrounds its parts and is made of acetal. The purpose of this study is to determine the quality stability of the tube in the shock-absorber in injection molding process. The tube which had been manufactured in the process with 4 cavity cooling unit was used. In this study, the analysis and test are carried out to determine its quality stability. Which are the quality analysis with numerical simulation and performance tests of the tube compared with one of foreign make. It is calculated that the injection press is 87.6 MPa and the deflections in X, Y, Z directions are ranged in 0.07~1.00 mm. When the researched tube is compared with the foreign made tube, the maximum bending compressive load is 231 kgf higher, average axial compressive load is 0.05 kgf higher, and the roughness(Ra) on the inner surface is $0.02\;{\mu}m$. lower. In the result, it is known that the quality of researched tube in injection mold process is stable and its performance is superior.