• Title/Summary/Keyword: 성형장치

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Assessment of Underwater Penetration Performance for the Shape of the External Device of Shaped Charge (성형폭약 외부장치 형상에 따른 수중 관입성능 평가)

  • Suk, Chul-Gi;Noh, You-Song;Ko, Young-Hun;Park, Hoon;Cho, Sang-Ho;Yang, Hyung-Sik
    • Explosives and Blasting
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    • v.34 no.4
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    • pp.1-9
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    • 2016
  • For underwater steel structure, cut that underwater shaped charge device that combines a spring hose, which is an external device of pressure resistance and flexibility with flexible shaped charge, was invented. As a basic experiment for an optimum condition design, an penetration performance was compared by external device shape. To evaluate the result of an experiment, image analysis was carried out after obtaining the model by using the liquid rubber for the penetrated steel plate. To simulate the penetrating process of shaped charge, the AUTODYN program has been used. As a result of analysis, while the average penetration depth of circular and square shaped external devices were similar, the penetration quality was more uniform in the case of circle. In addition, water infiltration occurred in square case, displacement and strain rate according to the increase of the water pressure were measured high.

Development and Analysis of the Autoclave Alternative Composite Material Molding Process Using a Pressure Device (가압장치를 이용한 오토클레이브 대체 복합재료 성형공정 개발 및 분석)

  • Kim, Jung-Soo;Kim, Byung-Ha;Joe, Chee-Ryong
    • Composites Research
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    • v.27 no.6
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    • pp.254-259
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    • 2014
  • In this study, a device and pressure press process that is able to substitute autoclave process is developed. This process complements disadvantages of autoclave process which are long process-time and high production cost. The developed device provides air pressure as well as the vacuum which are greatest feature of autoclave process. The device is sealed using hydraulic pressure to keep the air pressure inside the mold. The transfer of the heat is designed to be direct. The heating and pressure charging time are decreased by reducing the interior space. Tooling cost is reduced dramatically compared to autoclave process. Spring-back phenomenon is measured and compared. The temperatures of several parts of the mold during molding are measured. The fiber volume fraction of the parts molded by autoclave process and by the developed process are compared.

A Study on the Intelligent Design Method of Snap-fit in Injection Molded Part (사출제품에서 스냅핏의 지적 설계에 관한 연구)

  • 강성남;허용정
    • Proceedings of the KAIS Fall Conference
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    • 2001.05a
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    • pp.241-244
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    • 2001
  • 스냅핏은 일종의 결속장치로서 흔히 플라스틱 부품들을 서로 체결하는데 이용되는데, 다른 결속장치에 비해 간편하고 생산품의 조립단가를 줄일 수 있고, 또한 분리력은 큰 반면에 결합력은 작게 만들 수 있는 장점을 가지고 있어 널리 사용된다. 스냅핏의 설계는 재료에 따른 물성(property) 및 구조적 강성(stiffness)이 설계 초기단계에서 고려되어야 하고, 또한 사출성형공정에서 스냅핏의 성형성도 예측되어야 한다. 그러나 스냅핏의 형상, 치수, 위치 등을 적절히 설계합성(synthesis)하고 적절한 재료를 선택하는 작업은 공정에 관한 종합적인 지식을 지원해 주는 합리적인 설계도구가 제공되지 못했던 이유로 사출 전문가의 오랜 기간 축적된 경험과 지식에만 전적으로 의존하여 왔다. 본 연구에서는 기존의 전문가에 의존해온 스냅핏 설계방법을 개선하기 위해 사출성형에 의해 제한되어지는 지식을 규칙베이스화하고 재료의 물성과 스냅핏의 형상 및 치수에 파라 스냅핏이 갖는 결합력, 분리력, 변형하중 및 허용언더컷 등을 출력하는 지적 설계 프로그램을 제안하였다.

성형하중 저감을 위한 개방형 후방 압출의 신공정 설계

  • 정덕진;이종억;김동진;김병민
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 1999.10a
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    • pp.10-10
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    • 1999
  • 금속성형공정은 칩의 발생 없이 금속의 모양을 큰 소성변형으로 유용한 임의의 형태로 변화시키는 금속가공의 한 분야로써 제품을 생산함에 있어서 생산에 소요되는 시간을 최소로 줄이면서 기계적 성질이 우수한 제품을 생산하는 방법이다. 소성가공 공정에서 성형하중은 금형의 파손 및 마모에 영향을 미치고, 금형이 과도한 탄성변형으로 인한 제품의 치수 정밀도 저하시키기 때문에 성형하중 저감 설계는 소성가공 공정 설계에서 중요한 인자로 작용하고 있다. 원통형 제품을 성형하는데 주로 이용되고 있는 압출공정은 펀치 진행 방향과 동일한 방향으로 제품이 성형되는 전방압출 공정과 펀지 진행 방향과 반대로 제품의 성형되는 후방압출 공정으로 구분된다. 후방압출공정은 튜브 형성의 제품, 포장용 캔 및 변속장치 부품등을 생산하는데 주로 사용되는 공정으로서, 우수한 표면상태, 치수정밀도 및 향상된 기계적 성질을 얻을 수 있으며 높은 생산성과 낮은 제조원가를 얻을 수 있는 장점이 있다.

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Closed-loop Sheet Metal Forming Using Dieless Forming Apparatus (무금형 성형장치를 이용한 폐루프 판재성형)

  • 양승훈;박종우;홍예선;양현석
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2002.05a
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    • pp.62-65
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    • 2002
  • A dieless forming system which consists of hydraulic punch elements and elastomer/fluid pads, was developed for sheet metal forming. 2-D curved surface forming was carried out using open-loop, closed-loop, and repeated forming method. Closed-loop exhibited higher decision than open-loop forming. Repeated forming also showed reduced spring back and possibility of high precision.

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Development of Power Train for Feeding Box of CNC Wire Forming Machine (CNC 와이어 성형기의 피딩박스 구동장치 개발)

  • Cho, Hyun-Deog
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.2
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    • pp.50-56
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    • 2007
  • Wire forming machine is widely used in industries to make a variety of wire products such as coil springs and links. Along with the rapid development of CNC technologies, the usage of wire forming machine varies from single-purpose machinery to universal CNC machinery. Rotating the wires while feeding them simultaneously, we can improve the performance of the machines with aspects of efficient tooling and complicated geometric forming. In this study, a new gear train is developed for the control of both feeding and rotating wires independently at the same time. The developed mechanism has many benefits as following, making more complicated geometric and precision products, easier tooling, and simpler programming.

Quantitative Evaluation of Plasticity and Extension for Extruding Body (압출성형용 소지의 가소성과 연신율의 정량화)

  • Bae, Won-Tae;Shin, Dong-Woo
    • Journal of the Korean Ceramic Society
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    • v.39 no.11
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    • pp.1048-1054
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    • 2002
  • When forming the ceramic body with plastic mass, it is needed that a quantitative testing method for plasticity, not only to evaluate the plasticity of a body, but also to control it within limits. Although many testing instruments were introduced, but no handy testing instrument for the plasticity quantitatively has been developed. In this study, modified vicat needle was designed to handily evaluate the plasicity of extruding bodies for honeycomb. The plasticity of three plastic masses was tested with this equipment. Columned needle with 2 mm diameter was adopted to measure the resistance for deformation and spherical needle with 9.5 mm diameter was adopted to measure the amount of deformation before cracking. The plasticity of three tested bodies were clearly distinguished quantitatively each other and the testing results were helpful to evaluated the workability of theses bodies. Probably, it is possible to evaluate the plasticity of various ceramic bodies with this apparatus, if suitable diameters of columns and spheres are selected.