• Composites Research
• /
• v.24 no.4
• /
• pp.41-47
• /
• 2011

This paper deals with anisotropic property and structural analysis for short fiber reinforced plastic composites manufactured by the injection molding process. The common approach for modeling this type of material is the consideration of the material as homogenous and isotropic. However, the common isotropy approach often results in unexpected failure. To overcome this, new structure analysis methodology was developed in order to consider fiber orientation effect using injection mold flow analysis and Halpin-Tsai equations for unidirectional composites and taking an orientation average. The numerical predictions are compared to experimental data for tensile specimen. The predicted mechanical properties agree well with experimental data for fiber orientation and weld line effect. The analysis system was also applied to an automobile part. The proposed anisotropic model predicted different mechanical properties by position of the part and different mechanical performance of the part was changed according to injection gate position.

• Aerospace Engineering and Technology
• /
• v.12 no.2
• /
• pp.48-56
• /
• 2013

In this paper, the equivalent elastic properties of fiber reinforced plastic laminar are investigated using various homogenization schemes. Although there are several methods for predicting the equivalent elastic properties such as analytical formula or semi-empirical formula, most of them have some limitations or are not much accurate when handling new composite material consisting of various fiber, matrix and fiber-volume fraction ratio. To resolve the issues, computational homogenization scheme is adopted with a representative volume element (RVE) comprised of a set of finite elements. Finally, the equivalent elastic properties are obtained by applying periodic boundary conditions. The obtained results are compared with those by the existing methods and test results. Also its effect on structural analysis results of the composite satellite panel is investigated.

• Journal of Korean Tunnelling and Underground Space Association
• /
• v.12 no.6
• /
• pp.451-461
• /
• 2010

Utilization of the fiber reinforced polymer (FRP) material has been enlarged as a substitution material to the general construction materials having certain long-term problems such as corrosion, etc. However, it could be difficult to apply the FRP material, which has a linear shape generally, to an arch-shaped tunnel structure. Therefore, an attempt has been made in this study to develop a device to form a designed cross section of FRP material by pulling out with a curvature. A sample of the circled FRP product was successfully produced and then the sample has been tested to identify its physical characteristics. Then, intensive feasibility studies on the circled FRP panel to be used for a tunnel lining structure have been carried out by numerical analyses. As a result, it appears that the new circled FRP-concrete composite panel has a high capability to be used for a tunnel lining material without any structural problem.

• Proceedings of the Korean Fiber Society Conference
• /
• 2001.10a
• /
• pp.330-333
• /
• 2001

일반적으로 하나 또는 그 이상의 입자상 충전재 흑은 섬유상 강화재와 연속상인 고분자 기재로 이루어진 고분자 복합재료는 물성이나 기능이 더욱 더 우수한 고성능/고기능성 고분자 재료에 대한 수요가 급격히 증대됨에 따라 이에 대한 많은 연구가 행해지고 있다[1,2]. 그러나 고분자 복합재료의 응력전달은 강화재와 고분자 기재의 계면을 통하여 일어나게 되므로 복합재료의 기계적 물성 등은 충전재의 양, 입자의 크기, 표면성질 뿐만 아니라 강화재와 고분자 기재 사이의 계면 접착력 또는 계면 성질에 크게 좌우된다. (중략)

• Composites Research
• /
• v.17 no.1
• /
• pp.47-54
• /
• 2004

Vacuum hot pressing has been used for the development of titanium metal matrix composites using foil-fiber-foil technique. Subsequent micro-mechanical characteristics of the composites are then investigated by means of several experimental methods. The levels of consolidation, together with mechanism based failure processes of the materials have been analyzed by employing a thermo-acoustic emission technique. As shown by the results, fiber strength degradation occurs during the consolidation, and particularly residual stresses results from the thermal expansion mismatch between fiber and matrix materials during cooling process are incorporated in the changes of mechanical properties of the finished products. In industrial applications, both qualitative and quantitative evaluations of the material-mechanical characteristics are particularly important, and therefore must be included in process development. The present paper represents a methodology by which this can be achieved.

• Polymer(Korea)
• /
• v.24 no.4
• /
• pp.459-468
• /
• 2000

To improve the mechanical properties of fiber-reinforced polymer matrix composites, laminated composites plates were fabricated using different matrix resins and glass or aramid fibers. The effect of matrix resin system were evaluated by tensile, flexural strength measurements. In the case of surface treated aramid fiber and unsaturated polyester resin composite, maximum flexural properties were observed in the composite prepared from the glass fiber treated with 0.5 wt% silane coupling agents. Vinylester resin composites show the highest tensile properties and isophthalic polyester composites have the highest flexural properties among the unsaturated polyester resin composites studied. The relationship between overlap laminated composites plates and mechanical properties of polymer composites is also investigated in order to improve mechanical properties of glass fiber and unsaturated polyester resin composites.

• Composites Research
• /
• v.36 no.1
• /
• pp.48-52
• /
• 2023

Fiber-reinforced composites have anisotropic material properties, so the mechanical properties of composite structures can vary depending on the stacking sequence. Therefore, it is essential to design the proper stacking sequence of composite structures according to the functional requirements. However, depending on the manufacturing condition or the shape of the structure, there are many cases where the designed stacking angle is out of range, which can affect structural performance. Accordingly, it is important to analyze the stacking angle in order to confirm that the composite structure is correctly fabricated as designed. In this study, the stacking angle was predicted from real cross-sectional images of fiber-reinforced composites using convolutional neural network (CNN)-based deep learning. Carbon fiber-reinforced composite specimens with several stacking angles were fabricated and their cross-sections were photographed on a micro-scale using an optical microscope. The training was performed for a CNN-based deep learning model using the cross-sectional image data of the composite specimens. As a result, the stacking angle can be predicted from the actual cross-sectional image of the fiber-reinforced composite with high accuracy.

• Journal of the Korean Society for Nondestructive Testing
• /
• v.20 no.5
• /
• pp.381-389
• /
• 2000

Metal matrix composite(MMCs) have been rapidly becoming one of the strongest candidates for structural materials for high temperature application. It is well recognized that MMCs always experience at least one large cool-down from processing temperature before my significant applied service loading. Due to the large difference in thermal expansion coefficient between the fiber and matrix, large thermal residual stresses generally develop in composites. It was reported from many previous studies that the effects of thermal residual stress on mechanical properties and fracture behavior were much more complex and dramatic than conventional engineering materials. Therefore it is crucial to evaluate the effect of heat treatment which changes the characteristic of distribution of thermal residual stress in MMCs. Single fiber composite(SFC) test based on the balance in a micromechanical model is a quite convenient method to evaluate interfacial shear strength(IFSS) and the failure mode of composite. In this study the effect of heat treatment on IFSS and the microscopic failure mechanism of MMC is investigated by combining acoustic emission(AE) technique with SFC test. The characteristic of AE signal, IFSS and microscopic failure mechanism due to heat treatment condition is discussed.

• Composites Research
• /
• v.16 no.4
• /
• pp.74-79
• /
• 2003

Comparison of interfacial properties and microfailure mechanisms of oxygen-plasma treated poly(p-phenylene-2,6-benzobisoxazole(PBO. Zylon) and poly(p-phenylene terephthalamide)(PPTA, Kevlar) fibers/ epoxy composites were investigated using micromechanical technique and nondestructive acoustic emission(AE). Interfacial shear strength(IFSS) and work of adhesion, Wa of PBO or Kevlar fibers/epoxy composites increased by oxygen-plasma treatment. Plasma-treated Kevlar fiber shooed the maximum critical surface tension and polar term, whereas the untreated PBO fiber showed the minimum value. Microfibril fracture pattern of plasma-treated Kevlar fiber appeared obviously. Based on the propagation of microfibril failure toward core region. the number of AE events for plasma-treated PBO and Kevlar fibers increased significantly. The results oi nondestructive AE were consistent well with microfailure modes by optical observation in microdroplet and two-fiber composites tests.

• Journal of the Korean Society for Nondestructive Testing
• /
• v.25 no.2
• /
• pp.103-109
• /
• 2005

Fiber reinforced plastic material should be inspected in fabrication process in order to enhance quality by prevent defects such as delamination and void. Generally, ultrasonic technique is widely used to evaluate FRP. In conventional ultrasonic techniques, transducer should be contacted on FRP. However, conventional contacting method could not be applied in fabrication process and novel non-contact evaluating technique was required. Laser-based ultrasonic technique was tried to evaluate CFRP plate. Laser-based ultrasonic waves propagated on CFRP were received with various transducers such as accelerometer and AE sensor in order to evaluate the properties of waves due to the variation of frequency. Velocities of laser-based ultrasonic waves were evaluated for various fiber orientation. In addition, laser interferometry was used to receive ultrasonic wave in CFRP and frequency was analysed.