• Title/Summary/Keyword: 섬유강화 복합재

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A Study on Compression Molding Process of Long Fiber Reinforced Plastic Composites -Effect of Needle Punching on Viscosity- (장섬유강화 플라스틱 복합재의 압축성형 공정에 관한 연구 -점도에 미치는 니들펀칭의 영향-)

  • 송기형;조선형;이용신
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.05a
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    • pp.184-187
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    • 2002
  • Compression molding was specifically developed for replacement of metal components with composites. As the mechanical properties of the products are dependent on the separation and orientation, it is important to research the fiber mat structure and molding conditions. In this study, the effects of the fiber mat structure(NP: 5, 10, 25punches/$\textrm{cm}^2$) and the mold closure speed($\dot{\textrm{h}}$=0.1, 1, 10mm/min) on the viscosity of composites were discussed. The composites is treated as a Non-Newtonian power-law fluid. The parallel-plate plastometer is used and the viscosity is obtained from the relationship between the compression load and the thickness of the specimen.

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Study on material properties of composite materials using finite element method (유한요소법을 이용한 복합재의 물성치 도출에 대한 연구)

  • Kim, Seong-Uk;Jeong, Cheol-Gyun
    • Proceeding of EDISON Challenge
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    • 2015.03a
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    • pp.229-233
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    • 2015
  • 복합재는 높은 비강도와 비강성을 가지고 있어 자동차, 항공기 등 전반적인 산업분야에서 널리 사용되는 재료이다. 우주선의 노즐 부분과 같이 높은 온도뿐만 아니라 높은 압력이 작용하는 환경에서 사용하기 위한 재료로 복합재가 필요하다. 복합재의 물성치를 아는 것은 매우 중요한데 모재(matrix)와 강화섬유(fiber) 각각의 물성치를 수치적으로 대입해 얻는 결과는 실험값과의 오차가 커 예측하는데 있어 더 정확한 방법이 필요할 것이다. 본 연구에서는 유한요소법을 이용한 EDISON용 CASADsolver 프로그램을 활용해 분석하였다. Matrix와 fiber의 물성치를 대입해 복합재의 물성치를 구해 실험으로 측정된 물성치, 경험식으로 계산된 물성치와 비교를 하였다.

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An Experimental Study on the Strength of Two Serial Bolt-Fastened Composite Joints under Elevated Temperature and Humid Condition (고온다습 조건($82.2^{\circ}C$)에서 2열 볼트 체결 복합재 조인트의 강도에 관한 실험적 연구)

  • Kim, Hyo-Jin
    • Composites Research
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    • v.22 no.5
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    • pp.30-36
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    • 2009
  • The failure strengths and modes in carbon fiber reinforced polymeric composites, with two serial bolt-fastened composite joints, were investigated to evaluate the typical joint configurations of composite components. The parametric studies were performed experimentally at room temperature dry and elevated temperature wet, $82.2^{\circ}C$ on several different laminate configurations. Based on the experimental data presented, two basic load-displacements curves are observed. Each failure mode has the characteristic curve. It is showed that the bearing failure mode occurs in elevated temperature wet condition. It is analysed that the strength of bearing failure mode is not highly depending on the effective modulus of specimen. The failure strength at elevated temperature wet is decreased by the cause of interfacial deterioration between fiber and matrix with moisture absorption.

Micromechanical Model for the Consolidation Behavior in SiC-Ti Metal Matrix Composites (SiC-Ti금속기 복합재료의 강화거동에 관한 미시역학적 모델)

  • 김준완;김태원
    • Composites Research
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    • v.16 no.3
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    • pp.1-8
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    • 2003
  • Densification occurs by the inelastic flow of the matrix materials during the consolidation processes at high temperature for MMCs, and the results depend on many process conditions such as applied pressure, temperature and volume fraction of fiber and matrix materials. This is particularly important in titanium matrix composites since material failure may occur by either the applied conditions or microstructural parameters through the processes, and thus a generic model based on micro-mechanical approaches enabling the evolution of density over time to be predicted has been developed. The mode developed is then implemented into FEM so that practical process simulation has been carried out. Further the experimental investigation of the consolidation behavior of SiC/Ti-6Al-4V composites using vacuum hot pressing has been performed, and the results obtained are compared with the model predictions.

Mechanical Properties of Three-dimensional Glass Fabric-reinforced Vinyl Ester Matrix Composites (삼차원 유리직물 강화 비닐에스테르 복합재의 기계적 특성)

  • Park, Won-Bae;Park, Soo-Jin;Lee, Jae-Rock
    • Applied Chemistry for Engineering
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    • v.9 no.5
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    • pp.715-718
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    • 1998
  • In this work, bisphenol type vinyl ester was impregnated into the three-dimensional glass fabrics fabricated from different thickness changes. Their mechanical properties of the specimens have been investigated by three-point bending and flatwise compression tests. Also, interlaminar shear strength (ILSS) has been determined through short-beam test for the evaluation of interfacial adhesion at interfaces between fibers and matrix of the composites. The effect of thickness changes in three-dimensional glass fabric-reinforced composites have been described in this work.

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Bending and Torsional Characteristics of Rectangular CFRP Tubes with Various Aspect Ratios (다양한 형상비를 갖는 사각 CFRP 튜브의 굽힘 및 비틀림 특성)

  • Lee, Yongsung;Cheong, Seong-Kyun
    • Composites Research
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    • v.27 no.2
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    • pp.37-41
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    • 2014
  • Fiber reinforced composite materials have outstanding specific strength and specific stiffness. So the use of composite materials increases in various kinds of industrial fields including sports goods such as bicycles. Composite materials are used to make structural parts with various kinds of shapes. Specially, rectangular composite tubes are used to make a few of composite bicycle frames, but there has been a few of research on this issue. Rectangular composite tubes are designed to have appropriate radius of curvature and endure bending and torsional loads. In this research, nine kinds of rectangular composite tubes having aspect ratios 1:1, 1:1.5, 1:2 and radius of curvatures R5, R10, R15 were fabricated. The carbon fiber reinforced composite material was used to make tubes having same cross sectional areas. The stacking sequence of tubes is $[0/90/{\pm}45]s$. Experimental evaluation was accomplished to apply bending and torsional load to the tubes. Experimental results show that bending and torsional characteristics depend on radius of curvature and aspect ratio of rectangular composite tubes.

Errects of the Length of Carbon Fiber on the Wear Properties of Carbon/Carbon Composites (탄소/탄소 복합재료의 마모특성에 대한 탄소섬유 길이의 영향)

  • Ha, Hun-Seung;Kim, Dong-Kyu;Park, In-Seo;Im, Yeon-Su;Yun, Byung-Il
    • Korean Journal of Materials Research
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    • v.3 no.3
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    • pp.292-299
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    • 1993
  • In this paper the effects of the length of carbon fiber on the wear properties of carboni carbon composites were investigated. Carbon/carbon composites were fabricated by the liquid impregnation method using the resol-type phenolic resin as a matrix precursor and PAN-based, non-surface treated carbon fiber as a reinforcement. The measured values of the friction coefficient of carbon/carbon composites against AlSl 304 stainless steel ranged from 0.2 to 0.3 under the operating condition used in this study. The effect of the length of carbon fiber on the friction coefficient of carbon/carbon composites were not found. But, it was realized that the wear rate of carbon/carbon composites tends to increase, as the length of carbon fiber increases.

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Test and Finite Element Analysis on Compression after Impact Strength for Laminated Composite Structures of Unidirectional CFRP (일방향 탄소섬유강화 플라스틱 복합재 적층구조의 충격 후 압축강도 시험 및 유한요소해석)

  • Ha, Jae-Seok
    • Composites Research
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    • v.29 no.6
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    • pp.321-327
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    • 2016
  • In this study, tests and finite element analyses were performed regarding compression after impact strength for laminated composite structures of unidirectional carbon fiber reinforced plastic widely used in structural materials. Two lay-up sequences of composite laminates were selected as test specimens and four impact energy conditions were applied respectively. Impact and compressive strength tests were conducted in accordance with ASTM standards. Impact damages in test specimens were analyzed by using non-destructive inspection method of C-Scan, and compression after impact strengths were calculated with compressive test results. Progressive failure analysis method that can progressively simulate damages and fractures of fiber/matrix/lamina/laminate level was used for impact and compressive strength analyses. All analysis results including contact force, deflection, impact damages, compressive strengths, etc. were compared to test results, and the validity of analysis method was verified.

Characterization for Viscoelasticity of Glass Fiber Reinforced Epoxy Composite and Application to Thermal Warpage Analysis in Printed Circuit Board (유리섬유강화 복합재의 점탄성 특성 규명 및 인쇄회로기판 열변형해석에의 적용)

  • Song, Woo-Jin;Ku, Tae-Wan;Kang, Beom-Soo;Kim, Jeong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.2
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    • pp.245-253
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    • 2010
  • The reliability problems of flip chip packages subjected to temperature change during the packaging process mainly occur due to mismatches in the coefficients of thermal expansion as well as features with time-dependent material properties. Resin molding compounds like glass fiber reinforced epoxy composites used as the dielectric layer in printed circuit boards (PCB) strongly exhibit viscoelastic behavior, which causes their Young's moduli to not only be temperature-dependent but also time-dependent. In this study, the stress relaxation and creep tests were used to characterize the viscoelastic properties of the glass fiber reinforced epoxy composite. Using the viscoelastic properties, finite element analysis (FEA) was employed to simulate thermal loading in the pre-baking process and predict thermal warpage. Furthermore, the effect of viscoelastic features for the major polymeric material on the dielectric layer in the PCB (the glass fiber reinforced epoxy composite) was investigated using FEA.

Comparison of Machining Defects by Cutting Condition in Hybird FRP Drilling (유리탄소섬유 하이브리드 복합재의 절삭 조건에 따른 가공 결함 비교)

  • Baek, Jong-Hyun;Kim, Su-Jin
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.9
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    • pp.12-20
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    • 2022
  • Delamination and burr defects are important problems in drilling fiber reinforced plastics. A method for measuring FRP drilling defects has been studied. Delamination and burr factors were defined as the relative length or area. Using these factors, the effects of tool shape and drilling conditions on delamination and burr were studied. In this study, the defects that occur when drilling a glass-carbon fiber hybrid composite were compared in terms of three factors. In the glass-carbon fiber hybrid composite, the effects of the feed rate and tool point angle on the delamination and burr factors were similar to those in previous studies. The diameter of the tool did not affect the defect factor. A circular burr was generated in a drill tool with a point angle of 184°, and a relatively small deburring factor was observed compared with a tool with a point angle of 140°.