• Transactions of the Korean Society of Mechanical Engineers A
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• v.38 no.7
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• pp.719-725
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• 2014

In the present study, a numerical analysis of an injection molding process was conducted for predicting the mold deformation considering non-Newtonian flow, heat transfer, and structural behavior. The accurate prediction of mold deformation during the filling stage is important to successfully design and manufacture a precision injection mold. While the local mold deformation can be caused by various factors, a pressure induced by the polymer melt is considered to be one of the most significant ones. In this regard, the numerical simulation considering both the melt filling and the mold deformation was carried out. A mold core for a 2D axisymmetric center-gated disk was used for the demonstration of the present study. The flow behavior inside the mold cavity and temperature distribution were analyzed along with the core displacement. Also, a Taguchi method was employed to investigate the influence of the relevant parameters including flow velocity, mold core temperature, and melt temperature.

• 한국신재생에너지학회:학술대회논문집
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• 2011.05a
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• pp.73.1-73.1
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• 2011

석탄가스화 복합발전(IGCC) 시스템은 고온 고압으로 운전되는 가스화기에서 미분탄을 산소와 함께 가스화하여 주로 CO 및 $H_2$를 생성하고 이때 발생되는 먼지 및 황성분은 각각 집진기 및 탈황장치에서 제거되며, 석탄 회분은 고온에서 용융되어 슬래그의 형태로 배출되는 방식을 사용하고 있다. 본 연구에서는 석탄가스화 복합발전시스템 설계에 필요한 기본자료를 파악하기 위해서, 고온 고압의 운전조건에서 1일 3톤의 석탄을 처리할 수 있는 Bench Scale급 석탄가스화기를 이용하여 가스화에 사용된 원탄 및 가스화기 설비의 각 지점에서 샘플링한 고체 시료를 중심으로 열화학적 특성을 살펴보았다. 가스화 실험은 아역청탄 계열의 ABK 석탄을 대상으로 가스화기 내부의 온도와 압력을 $1400{\sim}1450^{\circ}C$, $7.5{\sim}7.6Kg/cm^2$로 유지시키면서 실시하였다. 실험에 사용된 석탄 시료의 기본적인 물성치를 조사하기 위하여 표준방법에 따라 석탄의 공업분석, 원소분석, 발열량분석 등을 실시하였다. 석탄가스화기에서 배출된 슬래그와 대상 석탄 회분의 특성을 파악하기 위해서 XRF를 이용한 회분의 성분분석, Heating Microscope를 이용한 회분의 용융점 분석, XRD를 이용한 회분과 슬래그내의 화합물의 형태 및 결정구조 파악, SEM을 이용한 슬래그의 형상 등을 분석하였다. 또한 석탄가스화기 시스템을 구성하는 각 설비의 특성을 파악하기 위해서 관련 설비의 특정 지점에서 채취한 시료의 입도분석, 원소분석, 촤 회분 무게비, 슬래그중의 잔존탄소함량, 슬래그와 슬래그로부터 제조된 용출수내의 중금속 함량분석 등을 실시하였다.

• Journal of the Society of Naval Architects of Korea
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• v.54 no.6
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• pp.453-460
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• 2017

In order to investigate propulsion efficiency and cavitation characteristics for expanded area ratio variation of the 8800TEU class container propeller, a series of performance tests were conducted at Large Cavitation Tunnel (LCT) and Towing Tank (TT) in KRISO. The cavitation test of the existing propellers (KP1029 & KP1030) was conducted using FRP model ship in LCT. On the basis of LCT test results, it was required to design propeller with better propulsion efficiency and cavitation performance. Two propellers (KP1171 & KP1172) with decreased expanded area ratio were designed on the basis of KP1029 propeller. The new design propellers showed higher efficiency than KP1029 and reasonable cavitation performance. In the future, they will be applied as the standard propeller for the propeller design of the large container ship. Through the performance test and prediction results for the new design propellers, it is thought that high-load propeller with better propulsion efficiency and cavitation performance will be developed constantly.

• Composites Research
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• v.23 no.2
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• pp.31-39
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• 2010

In this paper, composite panels with hat-shaped stiffeners were made using the co-curing, co-bonding and secondary bonding methods. Co-curing is a manufacturing method in which the hat part and the plate are cured simultaneously in a manner that is more cost effective than other methods. Co-bonding is a method in which the stacked prepregs are cured with other cured parts, and secondary bonding is a method in which cured parts are bonded together using an adhesive. A rubber mold was manufactured for co-curing of composite panel with hat-shaped stiffeners, and finite element analyses were done to evaluate the expanding pressure of the rubber mold consistent with the curing temperature. The manufactured panels were also evaluated using a 3-D measurement tester and an ultrasonic tester. Pull-off tests were performed to evaluate their mechanical properties.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.40 no.6
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• pp.357-363
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• 2016

In this study, we perform a series of aero-thermo-mechanical analyses to predict the running-tip clearance and the effects of impeller deformation on the performance using a centrifugal compressor. During operation, the impeller deformation due to a combination of the centrifugal force, aerodynamic pressure and the thermal load results in a non-uniform tip clearance profile. For the prediction, we employ the one-way fluid-structure interaction (FSI) method using CFX 14.5 and ANSYS. The predicted running tip clearance shows a non-uniform profile over the entire flow passage. In particular, a significant reduction of the tip clearance height occurred at the leading and trailing edges of the impeller. Because of the reduction of the tip clearance, the tip leakage flow decreased by 19.4%. In addition, the polytrophic efficiency under operating conditions increased by 0.72%. These findings confirm that the prediction of the running tip clearance and its impact on compressor performance is an important area that requires further investigation.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.34 no.7
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• pp.671-677
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• 2010

In the present study, we designed a microfluidic platform for generating monodisperse droplets with diameters ranging from hundreds of nanometers to several micrometers. To generate fine droplets, T-junction and flow-focusing geometry are integrated into the microfluidic channel. Relatively large aqueous droplets are generated at the upstream T-junction and transported to the flow-focusing geometry, where each droplet is broken into smaller droplets of the desired size by the action of pressure and viscous stress. In this configuration, the flow rate of the inner fluid can be made very low, and the ratio of the inner- and outer-fluid flow rates in the flow-focusing region can be made very high. It has been shown that the present microfluidic device can generate droplets with diameters of approximately $1\;{\mu}m$ (standard deviation: <3%).

• Journal of Hydrogen and New Energy
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• v.20 no.1
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• pp.31-37
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• 2009

An ejector is a machine utilized for mixing fluid, maintaining a vacuum, and transporting fluid. The Ejector enhances system efficiency, are easily operated, have a mechnically simple structure, and do not require a power supply. Because of these advantages, the ejector has been applied to a variety of industrial fields such as refrigerators, power plants and oil plants. In this work, an ejector was used to safely recycle anode tail gas in a 5 kW Molten Carbonate Fuel Cell system at KEPRI(Korea Electric Power Research Institute). In this system, the ejector is placed at mixing point between the anode tail gas and the cathode tail gas or the fresh air. Commercial ejectors are not designed for the actual operating conditions for our fuel cell system. A new ejector was therefore designed for use beyond conventional operating limits. In this study, the entrainment ratio is measured according to the diametrical ratio of nozzle to throat in the designed ejector. This helps to define important criteria of ejectors for MCFC recycling.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.41 no.10
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• pp.796-804
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• 2013

The "Potato Gun," a simple heat engine, is fabricated, tested and analyzed as a part of engineering education program of combustion and propulsion classes. Combustor pressure is predicted by the chemical equilibrium analysis of a constant volume combustor. Then, the internal ballistics, the conversion of thermal energy into the mechanical energy of a projectile, is predicted though the expansion process. The trajectory of a projectile is estimated by considering the aerodynamic effect around the spherical projectile. The energy conversion efficiency and the equivalence ratio of the fuel-air mixture could be estimated by the comparison of the experimental results and the theoretical prediction. The present work would be an example of attracting the interest of students for the application of the engineering principles at undergraduate level by recycling the waste materials.

• Transactions of the Korean Society of Mechanical Engineers
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• v.17 no.6
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• pp.1572-1583
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• 1993

This paper deals with the analysis method of regenerator characteristics for designing a vuilleumier heat pump. First, models for evaluating the reheat and the flow losses are established by the comparative study between already proposed ones. Calculations based on the second-order method are performed for the well-known schulz heat pump. Results show that operating conditions as well as design parameters significantly affect the regenerator performances. The effects of operating conditions on the reheat and the flow losses appear to be similar in trends in both the hot-warm and the cold-warm regenerators. However, the losses in the one regenerator vary oppositely to those in the other with specific design parameters such as the phase angle and the swept volume ratio being changed. Also, it is confirmed that there is an optimum aspect ratio(D/L) which minimizes total loss for each regenerator.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.35 no.12
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• pp.1343-1349
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• 2011

In this study, the power enhancement potential of a Rankine power cycle by transcritical operation was investigated by comparing the power of an HFC-134a subcritical cycle with that of an HFC-125 transcritical cycle, for a low-grade heat source with a temperature of about $100^{\circ}C$. For a fair comparison using different working fluids, each cycle was optimized by three design parameters from the viewpoint of power. In contrast to conventional approaches, the working fluid's heat transfer and pressure drop characteristics were considered in the present approach, with the aim of ensuring a more realistic comparison. The results showed that the HFC-125 transcritical cycle yields 9.4% more power than does the HFC-134a subcritical cycle under the simulation conditions considered in the present study.