• Title/Summary/Keyword: 선회감속기

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Determination of moment of inertia for equivalent laboratory test of excavator slewing system (굴삭기 선회시스템의 등가 실험실 시험을 위한 관성모멘트 결정)

  • Moon, Sanggon;Park, Young-Jun;Lee, Geunho
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 2017.04a
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    • pp.13-13
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    • 2017
  • 선회시스템의 수명을 정확히 예측하기 위해서는 굴삭기의 상부회전체 및 선회시스템의 모든 구성요소들의 질량관성모멘트를 고려하여 선회감속기의 수명 평가를 수행해야 한다. 선회감속기의 수명 평가방법은 주로 실험실 시험으로 수행이 되며, 시험 장비는 장비 구축 편의성과 비용 등의 이유로 증속기와 굴삭기 상부회전체의 등가 관성체 등으로 구성된다. 굴삭기 선회시스템의 정확한 등가 실험실 시험을 위해서는 시험에 사용되는 등가 관성체의 관성모멘트를 정확히 결정하는 것이 매우 중요하다. 본 연구는 굴삭기 선회시스템의 등가 실험실 시험을 위해 굴삭기 상부회전체의 관성모멘트를 결정하기 위하여 수행되었다. 굴삭기 선회 시험을 통하여 선회감속기 입력 속도 및 토크를 측정하였고, 반복계산법을 이용하여 굴삭기 상부 회전체의 등가관성모멘트를 계산하였다. 굴삭기 상부회전체의 시뮬레이션 모델을 개발하여 선회 시험 결과와 시뮬레이션 모델 비교 분석을 통해 굴삭기 시뮬레이션 모델을 검증하고, 검증된 모델을 이용하여 상부회전체의 관성모멘트가 반영된 등가 실험실 시험 시뮬레이션 모델을 개발하였다.

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Study on Accelerated Life Testing of Swing Reduction Gear Box for Hybrid Excavator (하이브리드 굴삭기용 선회감속기의 가속수명시험에 관한 연구)

  • Park, Jong Won;Choi, Byung Oh;Kim, Kyeong Keun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.11
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    • pp.1407-1413
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    • 2013
  • The swing motion drive unit of a hybrid excavator is composed of an electrical motor instead of a hydraulic motor that is used in hydraulic excavators. The method to assess and guarantee the reliability of a hybrid excavator should consider combining the mechanical and the electrical failure mode effects. In particular, the swing reduction gear set of a hybrid excavator is operated under severe outdoor conditions; therefore, an accelerated life test, which is based on field operating condition, should be conducted for the newly developed reduction gear set. In this study, various qualitative methods for reliability engineering, such as FMMA, FMECA, FTA, and QFD, were used to develop the accelerated life test method for the swing drive reduction gear set for the hybrid excavator.

Braking Characteristics of Friction Disk made of Carbon Paper for Wet-type Multiple Disk Brakes of Crane Turning Decelerator (크레인 선회감속기의 습식 다판 브레이크를 위한 카본 페이퍼 마찰 디스크의 제동 특성)

  • Cho, Yonsang;Bae, Myongho
    • Tribology and Lubricants
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    • v.28 no.3
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    • pp.112-116
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    • 2012
  • wet-type multiple disk brakes are very important parts of turning decelerator for deck crane, because they are advanced in durability and braking power, and can be designed compactly. Thus, we designed and made wet-type multiple disk brakes of turning decelerator for deck crane to be localization of these imported all. In this study, wet multiple disk brakes were made a comparative test with the 2 types materials of friction disk by the SAE No.2 dynamometer. The friction characteristics were measured and analyzed to decide a suitable material as wear depth of friction disk and dynamic and static friction coefficient.

Effects of Bearing Characteristic on the Gear Load Distribution in the Slewing Reducer for Excavator (굴삭기용 선회감속기의 베어링 특성이 기어 하중 분포에 미치는 영향 분석)

  • Kim, Jeong-Gil;Park, Young-Jun;Lee, Geun-Ho;Kim, Jae-Hoon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.5
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    • pp.8-14
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    • 2014
  • A slewing reducer consists of two planetary gearsets which require a good load distribution over the gear tooth flank for enhanced durability. This work investigates how the bearing characteristics influence the load distribution over the gear tooth flank. A complete system model is developed to analyze a slewing reducer, including the non-linear mesh stiffness of the gears and the non-linear stiffness of bearings. The results indicate that the type, arrangement and preload of the output shaft bearings greatly influence the gear mesh misalignment, contact pattern, face load factor, gear safety factor and lifetimes of the parts.

Fatigue Life Prediction of the Carrier of Slewing Reducer for Tower Crane (타워크레인용 선회감속기의 캐리어 피로 수명 예측)

  • Cho, Seung-Je;Park, Young-Jun;Han, Jeong-Woo;Lee, Geun-Ho
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.3
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    • pp.131-140
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    • 2015
  • The purpose of this study is to predict the fatigue life of a planet carrier of a slewing reducer for a tower crane. To predict the fatigue life of the carrier, the inertia endurance test was carried out, and then the input torque profile for the reducer was obtained. The load profile acting on the planet pins that assembled the carrier was calculated from the measured input torque profile using commercial gearbox analysis software. The stress profiles of the carrier weak points were analyzed from the calculated load profile and boundary conditions using commercial FE software, and the stress cycles were determined using the rainflow counting method. Finally, the fatigue life of the carrier was predicted using the equivalent stress range by considering the effect of mean stress, and an S-N curve was drawn up using the GL guideline and the cumulative damage law.

Development of the hi-speed composite cohesive device for reduction of particulate pollutants in storm water runoff (초기강우 유출수의 입자성 오염물질 처리를 위한 고속복합응집장치 개발)

  • Choi, Sunhwa;Lee, Jinkyung;Lee, Seungheon;Kim, Heungseop
    • Proceedings of the Korea Water Resources Association Conference
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    • 2017.05a
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    • pp.197-197
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    • 2017
  • 본 연구에서는 입자성 오염물질을 다량 함유하고 있는 초기강우 유출수를 처리하기 위한 수처리 시설로 고속복합응집장치를 개발하였다. 고속응집복합장치의 요소기술은 마이크로 버블, 급속교반장치(인라인믹서), 전기촉매를 이용한 부상촉진장치, 볼텍스 흐름 등으로 구성되며, 기술 원리는 응집제에 의해 오염물질을 응결, 응집, 부상시켜 스컴을 제거하는 일반 응집 원리와 유사하다. 본 기술의 특징은 교반, 혼화조, 응집제를 1개의 조에 컴팩트하게 구성하여 체류시간을 10분 이내로 단축하였고, 볼텍스(voltex) 흐름을 이용한 선회류와 루버홀 형태의 스크린을 적용하여 응집효과를 극대화하였으며, 플럭에 의한 막힘이 없이 스크리닝이 이루어질 수 있도록 하였다. 또한, 부상촉진장치(전기유도)를 이용해 응집 플럭의 부상효과를 상승시켰고, 감속기와 일체화된 내통스크린이 선회류와 반대 방향으로 회전하면서 볼텍스 흐름의 가속효과에 의한 스크린 폐색 방지 및 응집부상 효율을 향상시킬 수 있도록 설계하였다. 부상슬러지는 별도의 플럭 제거 설비 없이 스크린 내통 회전에 이용되는 감속기에 부착된 스컴 제거기에 의해 동시 제거가 가능하며, 응집부상 처리수는 장치 가장 바깥 외곽에 충진된 필터층에서 최종 여과되어 방류되도록 구성함으로서 모든 처리공정이 단일 장치 내에서 이루어지도록 구성하였다. 본 고속복합응집장치는 전체 규격 ¢ $1000{\times}2,000mmH$의 시제품이 제작되어 현재 시흥소재 매화저수지에서 성능평가를 실시하고 있다.

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Structural analysis of a planetary gear carrier in the slewing reducer for tower crane (타워크레인 선회감속기용 유성기어 캐리어의 구조해석)

  • Cho, Seung-Je;Han, Jeong-Woo;Park, Young-Jun;Lee, Geun-Ho
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.5
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    • pp.1-7
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    • 2014
  • In this paper the structural analysis of a planet carrier was carried out for the design optimization of a slewing reducer used in tower cranes. The stress changes of the planet carrier according to the tolerance of interference fit were investigated, and the strength was evaluated on the basis of the stress level. The analysis results showed that the tolerance of interference fit have an important influence on the stress level of the planet carrier. To guarantee the static safety of carrier, the tolerances of carrier pinhole and planet pin as well as loading level exerted on the planet carrier should be determined considered correctly.

Study of the Incremental Dynamic Inversion Control to Prevent the Over-G in the Transonic Flight Region (천음속 비행영역에서 하중제한 초과 방지를 위한 증분형 동적 모델역변환 제어 연구)

  • Jin, Tae-beom;Kim, Chong-sup;Koh, Gi-Oak;Kim, Byoung-Soo
    • Journal of Aerospace System Engineering
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    • v.15 no.5
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    • pp.33-42
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    • 2021
  • Modern aircraft fighters improve the maneuverability and performance with the RSS (Relaxed Static Stability) concept and therefore these aircrafts are susceptible to abrupt pitch-up in the transonic and moderate Angle-of-Attack (AoA) flight region where the shock wave is formed and the mean aerodynamic center is moved forward during deceleration. Also, the modeling of the aircraft flying in this flight region is very difficult due to complex flow filed and unpredictable dynamic characteristics and the model-based control design technique does not fully cover this problem. In this paper, we analyzed the performance of the TPMC (Transonic Pitching Moment Compensation) control based on the model-based IDI (Incremental Dynamic Inversion) and the Hybrid IDI based on the model and sensor based IDI during the SDT (Slow Down Turn) in transonic region. As the result, the Hybrid IDI had quicker response and the same maximum g suppression performance and provided the predictable flying qualities compared to the TPMC control. The Hybrid IDI improved the performance of the Over-G protection controller in the transonic and moderate AoA region

Verification of Navigation System of Guided Munition by Flight Experiment (비행 실험을 통한 유도형 탄약 항법 시스템 검증)

  • Kim, Youngjoo;Lim, Seunghan;Bang, Hyochoong;Kim, Jaeho;Pak, Changho
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.44 no.11
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    • pp.965-972
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    • 2016
  • This paper presents results of flight experiments on a navigation algorithm including multiplicative extended Kalman filter for estimating attitude of the guided munition. The filter describes orientation of aircraft by data fusion with low-cost sensors where measurement update is done by multiplication, rather than addition, which is suitable for quaternion representation. In determining attitude from vector observations, the existing approach utilizes a 3-axis accelerometer as a 2-axis inclinometer by measuring gravity to estimate pitch and roll angles, while GNSS velocity is used to derive heading of the vehicle. However, during accelerated maneuvers such as coordinated flight, the accelerometer provides inadequate inclinometer measurements. In this paper, the measurement update process is newly defined to complement the vulnerability by using different vector observations. The acceleration measurement is considered as a result of a centrifugal force and gravity during turning maneuvers and used to estimate roll angle. The effectiveness of the proposed method is verified through flight experiments.