• Journal of the Korean Society of Marine Environment & Safety
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• v.21 no.2
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• pp.207-214
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• 2015

In this paper the independence axiom, one of two principal axioms of axiomatic design theory, is applied to the leveling system development as an design criteria. After functional requirements and corresponding design parameters constitute an initial design matrix for the leveling system, sequence, which is compatible with the independence axiom, of the design parameters of the design matrix is determined and independent components of block leveling system are revealed. As a result of axiomatic design, system configuration related to the design sequence is developed. In order to verify and validate the developed block leveling system, test with real hull block leveling work in site by using total station which is used to acquire three dimensional coordinate of target point is performed. Comparison with measured data and output data from the block leveling system shows the system accuracy is under 1 mm so that the developed system is verified and validated to be used in site.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2008.11a
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• pp.147-148
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• 2008

• Bulletin of the Society of Naval Architects of Korea
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• v.42 no.3 s.145
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• pp.36-39
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• 2005

현재 당사가 보유하고 있는 조선 전용 CAD시스템은 모델링을 통해 도면제작 기능까지 일관하게 제공하고 있지만 시뮬레이션이나 3D 가시화를 위한 시스템이 부재한 실정이다. 이에 상용 기술인 VRML을 이용하여 선박 블록 및 ASSY별 형상을 가시화 하고, 그 형상정보에 생산에 필요한 정보를 포함하여 쉽게 Navigation 및 Walkthrough가 가능하다. 이런 가시화 기술을 기간 ERP 시스템과 접목하여 용접로봇 시스템을 개발하였고, 공정 스케줄에 따라 용접로봇 시스템에 필요한 형상정보를 생성해 용접 NC Data를 생성한다.

• Journal of the Computational Structural Engineering Institute of Korea
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• v.30 no.6
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• pp.531-539
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• 2017

This paper deals with the development of bonded joints for fibre reinforced plastic (FRP) hull structures using moulding-in concept. Focus is placed on bonded in-plane connections between two adjacent panels that could form the boundaries of hull structural module. Traditional construction in FRP hull structures requires the construction of a mould, usually from steel or aluminium. In this construction the FRP materials are laid in the mould, and resin is saturated, and then the structural member is cured. This is expensive since it involves the fabrication of metal hull mould for every different hull type, which is sacrificed after the production of the FRP ship. One way of encouraging greater use of FRP in ship construction is to investigate the possible construction of FRP hull structures in a similar manner to metallic ships, that is in terms of blocks or modules. Such a manner of construction would eliminate the need for expensive hull moulds permitting greater flexibility in the construction of FRP ships. The main issue then would be the design and construction of adequate bonded connections between adjacent panels. To fulfill this object, the simplified and automated way of manufacturing joint edge shapes for bonded joints is developed, and their structural assessment is performed in both experimentally and numerically.

• Journal of the Society of Naval Architects of Korea
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• v.49 no.1
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• pp.87-92
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• 2012

Alignment of the main plates during the tack welding is essential to block assembly since most of the curved blocks and outfitting parts are assembled on the jigs and fixtures. Tact welding of main plates is the initial process of the curved hull block assembly. Due to the heavy weight of the main plates it is difficult to locate the plate on the accurate position of the jig and fixtures before welding. The conventional masonry process requires much time and manual work in order to achieve the accurate alignment. This labour-intensive process results in relatively high errors and correction works. Due to their larger dimensions and heavier weights, these hull blocks are not ergonomically desirable and, therefore, various mechanical devices such as hydraulic balancers or hydraulic jigs are used for the plate alignment. In this study, the position-sensing scheme implemented by sensors is presented in order to align the main plates on the accurate position during the hull block assembly. Integrating the Infrared photo sensors and micro processor unit, a small scaled prototype of the position-sensing module is developed to determine the alignment of main plates.

• Journal of the Society of Naval Architects of Korea
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• v.57 no.3
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• pp.140-151
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• 2020

It is important to identify the location of ship hull blocks with exact block identification number when scheduling the shipbuilding process. The wrong information on the location and identification number of some hull block can cause low productivity by spending time to find where the exact hull block is. In order to solve this problem, it is necessary to equip the system to track the location of the blocks and to identify the identification numbers of the blocks automatically. There were a lot of researches of location tracking system for the hull blocks on the stockyard. However there has been no research to identify the hull blocks on the stockyard. This study compares the performance of 5 Convolutional Neural Network (CNN) models with multi-view image set on the classification of the hull blocks to identify the blocks on the stockyard. The CNN models are open algorithms of ImageNet Large-Scale Visual Recognition Competition (ILSVRC). Four scaled hull block models are used to acquire the images of ship hull blocks. Learning and transfer learning of the CNN models with original training data and augmented data of the original training data were done. 20 tests and predictions in consideration of five CNN models and four cases of training conditions are performed. In order to compare the classification performance of the CNN models, accuracy and average F1-Score from confusion matrix are adopted as the performance measures. As a result of the comparison, Resnet-152v2 model shows the highest accuracy and average F1-Score with full block prediction image set and with cropped block prediction image set.

• Journal of the Society of Naval Architects of Korea
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• v.49 no.3
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• pp.222-226
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• 2012

When ship blocks are erected or pre-erected, most blocks will be at outdoors where they are not protected from weather and exposed to ray of the sun. A deck plate compared to those in radiation heat transfer from the sun will have higher temperature than it of ambient air, and will expand more than lower laying structures whose temperatures are similar with air. But deck plates and under-structures are connected, so the deck plate will be under out-of-plane deformation rather than expand in length. In this study, we considered the temperature difference between air and plate as a major parameter of out-of-plane deformation, and analyzed how much additional deformation would take place. In addition, when a deformation could take place was also analyzed based on the initial deformed shape of deck plate. Because the accuracy inspections of deck plate will be done during daytime, conventional accuracy check results on sunny day could make us feel unfair. Thus resonable datum about momentary additional out-of-plane deformation due to environmental effects have been determined. The real deformation values can be specified even under enlarged deformations by radiation-expansion.

• Journal of the Society of Naval Architects of Korea
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• v.49 no.4
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• pp.304-311
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• 2012

One of the main features of Drillship or FPSO is a moonpool structure. The moonpool structures have various accuracy tolerances according to their functions and targets. This study is mainly interested in roundness of a circular moonpool structure in FPSO. Because this structure needs abrasion-resistance at which bearing of machine touches on inner wall of moonpool, we should do over-lay welding widely and deeply by using Inconel weld material. But a general over-lay can cause a severe distortion at ship block structure. If we can analyze the roundness by thermal distortion under Inconel over-lay, we can establish a special erection policy by the results. In this study, we designed stress-strain curve for strain-boundary condition analysis by an elasto-plastic material property. The results made us to decide an appropriate ship-block size and policy of crane manipulation will follow for its capacity. If a structure that needs over-lay is not large, solid elements also are not a bad choice for FEM modeling. Therefore we also developed a standard of using strain-boundary method that shell elements are used as over-lay on solid element modeling.

• Special Issue of the Society of Naval Architects of Korea
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• 2009.09a
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• pp.123-129
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• 2009

Ship painting procedures can be divided into two categories; Out-shell plate painting of the hull and the interior painting of each double gull blocks. It is really hard to apply standardized and automated operations to the latter because the double hull blocks contains a variety of complicated supportive materials and pipes to strengthen the ship structure. In addition their poor working conditions cause painting workers to avoid working in them, resulting in the waste of paints and additional pollution issues. So this research, successfully focused on overcoming the difficulties in working in the complicated blocks and the tough working conditions introduces the main details of automatic equipment systems and their transfer algorism which show how the equipment paints the inner sides of a longitudinal stiffener and moves to another automatically.

• Journal of Power System Engineering
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• v.9 no.4
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• pp.220-224
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• 2005

The thermal elasto-plastic analysis for the prediction of welding distortion of a 3 dimensional large-scaled ship structure is a very time-consuming work since the analysis is a nonlinear problem, and a lot of finite elements are needed to simulate the large ship hull block. Generally, 3-D finite elements have been used in the 3-D welding distortion problem to assess precisely the temperature gradient through the thickness direction of the welding plate. As a result of the adoption of 3-D element, degrees of freedom are rapidly increased in the problem to be solved. In this study, to improve the time efficiency of welding thermal elasto-plastic analysis, a layered shell element was proposed to simulate 3-D temperature gradient, and the results were compared with the experiment. The experiments were carried out for the type of bead-on-plate welding, and we found the measured data have a good agreement with the FEA results.