• Title/Summary/Keyword: 선상 가열

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Prediction of Residual Deformation and Stress Distribution for a Thermo-Elastic-Plastic Beam Using a Simplified Numerical Analysis (간이 수치해석에 의한 열탄소성보의 잔류변형 및 응력분포의 예측)

  • S.H. Jun;K. Choi
    • Journal of the Society of Naval Architects of Korea
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    • v.33 no.3
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    • pp.22-34
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    • 1996
  • Regarding the plate bending process by line heating method, in this study a simplified numerical analysis is performed for a beam model to predict its residual deformation and stress distribution. Using the modified strip theory and beam finite element method, a PC-based simulation program is developed for a thermo-elastic-plastic beam. The plate bending problem can be approximately replaced by a beam model using distributed springs to account for the effect of adjacent strips. The spring constants are chosen as the best fit with experiments. In this paper, it is assumed that the temperature distribution is already given and the temperature-dependent material properties are considered. To verify the simulation program, the results using present numerical algorithm are compared with other published experimental results and similar numerical studies. The comparison shows good agreement. The present PC-based computer program also shows good efficiency in computing time.

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Plate Forming Automation System of Steel Plates by Line Heating Method(II) (선상가열법에 의한 강판의 곡가공 자동화 시스템(II))

  • Joo-Sung Lee
    • Journal of the Society of Naval Architects of Korea
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    • v.33 no.3
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    • pp.81-93
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    • 1996
  • In this paper reviewed are the past studies on the plate forming and introduced is the computer aided marking data generation system which should precede the automation system for plate forming by line heating method. The developed computer aided marking data generation system has been applied to a real surface which is frequently found in the bow and the stern area of a ship. From its application results, the estimated surface by the present marking data generation system is very close to the given surface and the generated marking data also shows reasonably good agreement with those in the real practice in ship yard at present. shows very good agreement. When the marking data generation system has been complemented through more applications to real surface models, then it can be practically used in the real practice in ship yard.

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Distortion and transformation of high tensile strength steel plate of 50kg/mm$^{2}$grade due to line heating (50kg/mm$^{2}$급 고장력 강판의 선상가열에 따른 판상변형과 재질변화)

  • 정남호;최병길;박종은
    • Journal of Welding and Joining
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    • v.3 no.1
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    • pp.11-21
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    • 1985
  • The line heating is a thermoplastic working technique which is used in bending work of steel plate and in correcting the distortion of welded structure. This method is considerably effective when the water-cooling is followed. In this study, an investigation was accomplished to find the effects on the change of material properties when the line heating was applied on the high tensile steel plate of 50kg/mm^2$ grade. Some steel plates were heated to various temperatures and then cooled with water or in the air. In this study, the author measured the angular distortion continuously during line heating to find out the relation between the bending efficiency and heating or water-cooling temperature. Furthermore, its material properties were examined by the V-notch Charpy impact test, the microscope observation and the Vickers hardness test. As results, the followings were clarified. (1) The amount of angular distortion increases as the heating temperature or the water-cooling temperature rises. (2) When the steel plate is heated between 700.deg. C and 900.deg. C, and then is water-cooled over 700.deg. C, some brittle structure is observed. But if the temperature of water-cooling is below 700.deg. C, no brittle one is found. (3) When the steel plate is heated over 800.deg. C and is cooled in the air, there is no unfavrable effect.

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On the Derivation of Material Constants Associated with Dynamic Behavior of Heat Formed Plates (열성형 판 부재의 동적거동에 관련된 재료상수 산출에 관한 연구)

  • Lee, Joo-Sung;Lim, Hyung-Kyun
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.29 no.2
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    • pp.105-114
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    • 2016
  • When impact load is applied to a plate structure, a common phenomenon that occurs in structures is plastic deformation accompanied by a large strain and eventually it will experience a fracture accordingly. In this study, for the rational design against accidental limit state, the plastic material constants of steel plate which is formed by line heating and by cold bending procedure have been defined through the numerical simulation for the high speed tension test. The usefulness of the material constants included in Cowper-Symonds model and Johnson-Cook model with the assumption that strain rate can be neglected when strain rate is less than the intermediate speed is verified through comparing the present numerical results with those in references. This paper ends with describing the future study.

A study on the Thermal Deformation of Line Heated TMCP and Normalizing Steel (선상가열한 TMCP 및 Normalizing 강재의 열변형에 관한 연구)

  • Kim, Jeong-Tae;Lee, Kwang-Sung;Jeong, Hyo-Min;Chung, Han-Shik
    • Journal of Power System Engineering
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    • v.20 no.5
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    • pp.46-51
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    • 2016
  • The TMCP steel has expanded in the marine structure during manufacturing process because of its excellent weld-ability and impact toughness. In the case of merchant ships, coverage of TMCP steel has been used widely on over DH36 Classifications material. The line heating process is applied to the outer surface of the steel plate for the shipbuilding. In this study, We compared between TMCP and normalizing steel for shipbuilding by analyzing some basic data through performing the natural cooling after the line heating. The experimental results show the angular misalignment changes in line heating. Heated surface of normalizing steel material expanded to $-0.3^{\circ}$ and reduced to $+0.2^{\circ}$ after cooling. And during cooling at $194^{\circ}C$ for 1,500 seconds, Angular Misalignment began from - direction to + direction, passed the critical point to the default at 2,200 seconds and did not take place any more at $103^{\circ}C$ after the 2,700 seconds. Angular Misalignment results of TMCP steels and Normalizing steel material show same angular misalignment lasted 1,200 seconds, TMCP steel has given more expansion and contraction angle which is $0.2^{\circ}$ than that of the Normalizing steel. Length difference between expansion and contraction is about 0.3 mm.

A Study on the Thermal Elasto-Plastic Analysis of Plated Structures (판구조물의 열탄소성 해석)

  • Kim, B.I.;Jang, C.D.
    • Journal of the Society of Naval Architects of Korea
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    • v.34 no.1
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    • pp.68-76
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    • 1997
  • The welding-induced initial imperfections such as residual stresses and initial strains in plated structures of ships and offshore structures can be effectively evaluated by the thermal elasto-plastic analysis method proposed in this paper. In the analysis of heat conduction of plate structures, both the analytical method and the numerical method are used. For the thermal elasto-plastic analysis of plates, the finite element analysis is performed, based on the initial strain method. In the plastic domain during incremental process, the 2nd order terms of stress increments and yield stress increments were considered, so that time increment could be controlled for more stable solution. To measure temperature distribution and angular distortion of plates during welding, bead-on-plate experiment are perform with various heat input and plate thickness. Measured data show good agreement with the calculated results.

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Temporal and spatial distributions of heat fluxes in the East Sea(Sea of Japan) (東海熱收支 의 時.空間的인 分布)

  • 박원선;오임상
    • 한국해양학회지
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    • v.30 no.2
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    • pp.91-115
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    • 1995
  • Air-sea heat fluxes in the East Sea were estimated from the various ship's data observed from 1961 to 1990 and the JMA buoy #6 data from 1976 to 1985. The oceanic heat transport in the sea was also determined from the fluxes above and the heat storage rate of the upper layer of 200m from the sea surface. In winter, The incoming solar radiation is almost balanced with the outgoing longwave radiation. but the sea loses her heat through the sea surface mainly due to the latent and sensible heat fluxes. The spatial variation of the net surface heat flux is about 100 Wm/SUP -2/, and the maximum loss of heat is occurred near the Tsugaru Strait. There are also lots of heat losses in the southern part of the East Sea, Korea Strait and Ulleung Basin. Particularly, the heat strong loss in the south-western part of the sea might be concerned with the formation of her Intermediate Homogeneous Water. In summer, the sea is heated up to about 120∼140 Wm/SUP -2/ sue to strong incoming solar radiation and weak turbulent heat fluxes and her spatial variation is only about 20 Wm/SUP -2/. The oceanic heat flux is positive in the southeasten part f the sea and the magnitude of the flux is larger than that of the net surface heat flux. This shows the importance of the area. In the southwestern part of the sea, however, the oceanic heat flux is negative. This fact implies cold water inflow, the North Korean Cold Water. The sigh of net surface heat flux is changed from negative to positive in March and from positive to negative in September. The heat content in the upper surface 200 m from the sea surface reaches its minimum in March and maximum in October. The annual variation of the net surface heat flux is 580 Wm/SUP -2/ in southwestern part of the sea. The annual mean values of net surface heat fluxes are negative, which mean the net heat transfer from the sea to the atmosphere. The magnitude of the flux is about 130 Wm/SUP -2/ near the Tsugaru Strait. The net surface fluxes in the Korea Strait and the Ulleung Basin are relatively larger than those of the rest areas. The spatial mean values of surface heat fluxes from 35$^{\circ}C$ to 39$^{\circ}$N are 129, -90, -58, and -32 Wm/SUP -2/ for the incoming solar radiation, latent hear flux, outgoing longwave radiation, and sensible heat flux, respectively.

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