• Proceedings of the Korean Society of Precision Engineering Conference
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• 2010.05a
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• pp.469-470
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• 2010

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 1993.10a
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• pp.27-33
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• 1993

천마 연소관 및 Bracket는 고강도 특수강의 일종인 Maraging steel C-250 Grade로서 유동성형공정 (flow forming process: F/F) 및 용접공정을 거쳐 시효경화후의 경도(HRC 48-52)가 높아 절삭가공 및 Tapping에 어려움이 있다고 판단되어 브라켓 밀링가공(Tapping포함)을 시효경화공정 이전에 완성하는 것으로 공정 FLOW를 설정하였으나, 시효경화 시 유동성형공정 잔류응력 및 재질특성에 의한 수축, 변형 등으로 도면상 요구된 품질(형상 및 위치공차) 만족이 미흡하였을 뿐만 아니라 오히려 전체 공정 수만 증가하였음. 따라서 연소관 및 Bracket 완성가공을 시효경화 후에 실시하는 것으로 공정 개선 하고자 시험 작업한 결과, 선삭, 밀링작업등 다른 기계가공 공정의 문제점은 대부분 해결할 수 있었으나, Tapping공정만은 해결할 수 없어서 진정한 공정개선을 기할 수 없었음. 그러나, 제품의 품질 및 생산성을 고려 시효경화 후 Tapping 공정실시 필요성이 강력히 대두되어 Maraging steel 재질특성에 적합한 공구 및 작업조건을 검토, 설정 시험작업 함으로써 공정개선을 이룰 수 있었음.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2008.11a
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• pp.703-704
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• 2008

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2007.11a
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• pp.123-124
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• 2007

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2009.06a
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• pp.449-450
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• 2009

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2009.10a
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• pp.183-184
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• 2009

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2007.05a
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• pp.457-462
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• 2007

This paper reports on the research which investigates acoustic signals acquired in turning with rough and finish simultaneously. The material is aluminum thin pipe. Two acoustic sensors were set on CNC machine. One was set on the finish bite and the other the rough. Two signals were first analyzed in order to consider how much the acoustic signal from the finish bite was coupled by that from the rough. A simple data collecting system to acquire signals from the finish was then determined because two acoustic signals were little coupled. Second the fundamental experiments were accomplished to study the effects of machine vibration and material state. The signal characteristics due to surface defects were studied from the collected acoustic signal data. The signal analysis was based on real time data, root mean squared average and frequency spectrum by fast fourier transform. As a result, the acoustic signals were made effects by machine condition, material structure. The acoustic signal from the finish bite was closely correlated with surface quality. Two types surface micro defects were then evaluated by the signal characteristics.

• Journal of the Korean Society for Precision Engineering
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• v.26 no.1
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• pp.138-145
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• 2009

High-efficiency and high-quality machining has become a fact of life for numerous machine shops in recent years. And high-efficiency machining is the most significant tool to enhance productivity. In this study, to achieve high-efficiency machining in turning process, a spindle speed optimization method was proposed based on a cutting power model. The cutting force and power were estimated from the cutting parameters such as specific cutting force, feed, depth of cut, and spindle speed. The time delay due to the acceleration or deceleration of spindle was considered to predict a more accurate machining time. Especially, the good agreement between the predicted and measured cutting forces showed the reliability of the proposed optimization method, and the effectiveness of the proposed optimization method was demonstrated through the simulation results associated with the productivity enhancement in turning process

• Journal of ILASS-Korea
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• v.10 no.2
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• pp.10-17
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• 2005

The proposed research has been performed to know the characteristics of cutting fluid aerosol formation using Dual-PDA system in machining process. The cutting fluid aerosol size and concentration is common attributes that quantify the environmental intrusiveness or air quality contamination. The atomized cutting fluid aerosols can be affected to human health risk such as lung cancer and skin irritations. Even though cutting fluid can be improved the machining quality and productivity in a carefully. its use must be controlled and optimized carefully. This experimental works using Dual-PDA were performed to analyze the cutting fluid aerosol behaviors and characteristics in turning process using precise aerosol particle measuring system. The obtained experimental results profovide basic knowledge to develop the environmentally conscious machining process. This results cail be provided as a basis to estimate and control the hazardous cutting fluid aerosol in machining process.

• Transactions of the Korean Society for Noise and Vibration Engineering
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• v.17 no.6 s.123
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• pp.507-514
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• 2007

This paper reports on the research which investigates acoustic signals acquired in turning with rough and finish simultaneously. The material is aluminum thin pipe. Two acousto-ultrasonic sensors were set on the finish and the rough bite of the CNC machine. It was first evaluated that one source was affected by the other. It was found that two signals were little affected each other, and that the acoustic signal from the finish bite was more related to the surface defects. Signals from the finish bite only were then analyzed in order to observe several types of surface defects. Second the fundamental experiments were accomplished to study the effects of machine vibration and material state. The signal characteristics due to surface defects were studied from the collected acoustic signals. The analysis was based on real time data, root mean squared average and frequency spectrum by fast fourier transform. As a result, the acoustic signals were made effects by machine condition, material structure. The acoustic signal from the finish bite was closely correlated with surface quality. Two types surface micro defects were then evaluated by the signal characteristics.