• Title/Summary/Keyword: 선별공정

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An Economic Evaluation of MSW RDF production plant (생활폐기물고형연료(RDF) 제조기술 경제성 평가)

  • Choi, Yeonseok;Choi, Hangseok;Kim, Seockjoon
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.11a
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    • pp.158.1-158.1
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    • 2010
  • 국내 최초의 생활폐기물고형연료(RDF) 생산플랜트인 원주시 RDF플랜트의 2009년도 운영실적을 정리하여 폐기물 처리단가를 분석하였으며 에너지 생산 효과도 분석하였다. 실적분석에 사용된 자료는 원주 RDF플랜트 위탁운영업체가 운영비를 청구 및 정산하기 위해서 원주시에 상시 측정 및 보고하는 항목으로서, 내용은 트럭으로 플랜트에 반입되는 폐기물 전체량, RDF생산 전체량, 불순물 매립 전체량, 건조 및 탈취용 연료사용 전체량, 전기사용 전체량 등이다. 2009년도 원주시 RDF플랜트에 반입된 폐기물 량은 총 17,504톤이었고, RDF를 총 7,044톤 생산하였으며, 4,120톤의 불연물을 선별하였다. 1년간 사용한 건조 및 탈취용 연료는 총 596,268 리터였으며 연료인 부생유의 가격은 리터 당 평균 864.6원이었다. 사용한 전기량은 총 2,435,397 kWh였고, 이 중에서 성형공정에 사용된 전기량은 총 사용량의 19%였다. 이상의 기록자료들을 분석해 본 결과, 폐기물 1톤을 처리하는데 전기 비용이 14,334원이었고, 연료비가 29,452원이었다. 여기에 폐기물 1톤당 불연물 매립비 6,573원과 위탁인건비를 합하면 폐기물 1톤당 처리비용은 약 116,573원으로 나타났다. 현재 원주시 RDF는 톤당 25,000원에 판매되고 있으므로 이 비용을 감안하면 폐기물 1톤당 처리비용은 105,298원으로 산출되었다. 현재 알려진 유사 규모의 소각로 운영비가 폐기물 1톤당 136,736원인데, 이것은 RDF기술보다 31,438원/톤-폐기물 정도 처리비용이 비싸다. 따라서 100톤 이하 규모의 폐기물처리시설 설치를 할 경우에는 RDF 시설이 경제적으로 타당함을 나타낸다. 원주시 RDF플랜트의 물질수지를 분석해 본 결과, RDF생산 수율은 40.2%였으며 총 투입된 에너지는 8,0587 Gcal였다. 생산된 에너지 총량은 RDF발열량 4,500 kcal/kg으로 했을 때 31,699 Gcal로 나타났다. 투입대비 생산에너지 비율은 25.4%로 계산되었고, 전기의 발전효율을 40%로 감안했을 경우에는 35.3%로 계산되었다. 성형하는데 사용되는 총 에너지는 전체 투입에너지의 4.9%로 나타났고, 비용으로는 폐기물 1톤당 2,723원 이었다.

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Utilization of Scheelite Mine Tailing as Raw Material of Ordinary Portland Cement (보통포틀랜드시멘트 원료로서 회중석 광미의 활용)

  • 김형석;정수복;김완태;안지환;채영배
    • Resources Recycling
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    • v.13 no.3
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    • pp.19-26
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    • 2004
  • In order to use the mine tailing which was generated in the flotation process of scheelite ore into the raw material of ordinary portland cement, the characteristics of the prepared cement clinker was investigated. Scheelite mine tailing is composed of 68.8% of $SiO_2$, 8.6% of $Al_2$$O_3$, 10.8% of $Fe_2$$O_3$, 5.0% of CaO, respectively. It exists as $\alpha$-quartz, muscovite, clinochlore and has 8.0% of 88 $\mu\textrm{m}$ residue. When LSF, SM, and IM of the raw materials (such as limestone, convertor slag, fly ash, and mine tailing) are 91.0, 2.60, and 1.60, respectively, the burnability index of the raw materials is 50.7, the crystal size of $C_3$S and $\beta$-C$_2$S in the prepared clinker is 15∼35$\mu\textrm{m}$, and about 3.8% of scheelite mine tailing can be used as raw material.

The defects of questions of descriptive assessment in elementary school mathematics and the suggestions for its improvement -focusing on the questions produced by Gyeonggi Provincial Office of Education (초등 수학과 서술형 평가문항의 문제점과 개선방안 -경기도 교육청 창의.서술형 평가 문항을 중심으로-)

  • Chang, Suchin;Kim, Soomi
    • Journal of Elementary Mathematics Education in Korea
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    • v.18 no.2
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    • pp.297-318
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    • 2014
  • This study is designed for helping elementary school teachers have an insight into making or choosing questions of descriptive assessment in mathematics. For this, it is analyzed 30 descriptive mathematical questions produced by Gyeonggi Provincial Office of Education in 2011 and 2012 and 3rd to 6th grade students' papers marked by their teachers in charge from 2 elementary schools located in Gyeonggi Province. The main focus of analysis is the errors of students' answers and teachers' marking not from their own mistakes but from the defects of questions themselves. As a result of analysis, 7 cases of problematic situations are induced and they are reorganized into 3 categories as follow: i) case of not performing unique purpose of descriptive assessment, ii) case of inducing the problem of fairness of grading, iii) case of leading students erroneous direction.

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A Refining of Natural Diatomite and Synthesis of SiC Powder (규조토 정제 및 탄화규소 분말합성)

  • Pai, Chul-Hoon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.3
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    • pp.312-319
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    • 2017
  • For high value-added applications of natural blue diatomite, the physical refining process and synthesis of SiC from refined diatomite were investigated. Approximately 30 percent Fe ($Fe_2O_3$) in raw blue diatomite was removed by a particle sieve separation process; the Fe composition for 325 mesh down powder was approximately 2 percent. Although a wet and/or dry magnetic separation process had some influence on the separation and/or refining of Fe composition, the Fe composition in the non-magnetic by-product was approximately 2 percent. Water leaching separation was effective in removing the Fe composition; approximately 40 percent of the Fe in raw blue diatomite was removed. The synthesis of ${\beta}$-SiC by a carbothermal reduction of the $SiO_2$ in the refined diatomite using carbon (graphite, carbon black), the effects of an acid-treatment on removing the Fe, and the specific surface area for the synthesized powder were also investigated. The impurities were mostly eliminated and the specific surface area was increased to $52.5m^2/g$.

A Lean Logistics Model for Improving the Port Logistics in the Steel Industry (철강산업 린 기반 항만물류프로세스 개선 모델 구현)

  • Kim, Jung-Hoon;Nam, Ho-Ki
    • Convergence Security Journal
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    • v.8 no.1
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    • pp.101-108
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    • 2008
  • This research focuses on the process improvement of port logistics by using Lean methodology. On the one hand, we firstly analyze the current situation and weakness of the processes in port logistics, and then re-design the current processes by the principles of Lean discipline. Based on the appropriately changed processes, the improvement scheme of port logistics will be figured out. On the other hand, we construct the port logistics system by implementing the improved processes. The port logistics' processes accomplished in steel company will be further assorted and identified. The relationship of wharves process, operational process, shipping process, construction process, quality process, and purchasing process are also defined. Every process has been improved by Lean Tools in order to analyze the value added or non-value added processes, to improve the service level, and to reduce the cycle time, inventory, changing time, re-working and waste. Based on above, the appropriate environment that is suitable to Lean process of port logistics will be established and the modeling that can help to implement the improvement scheme will be figured out.

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A study on Mass production stage Tank Battle Management System Environmental Stress Screening test method and application improvement based on Production process data (생산 공정 자료 기반 양산단계 전차 전장관리체계 환경 부하 선별 시험 방법 및 적용 개선에 관한 연구)

  • Kim, Jang-Eun;Shim, Bo-Hyun
    • Journal of Korean Society for Quality Management
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    • v.43 no.3
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    • pp.273-288
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    • 2015
  • Purpose: In this study, we apply environmental stress screening (ESS) to battle management system (BMS) of a tank and use the ESS profile based on production process data, guided by MIL-HDBK-781/344/2164. Methods: To optimize ESS Profile of the BMS of a tank, we estimate ESS model parameters (e.g., defect density, screening strength) using primary production failure reporting and corrective action system (FRACAS) data of military supply contract firm. Results: First, we collect the Primary production FRACAS data of military supply contract firm. Second, we compute curve fitting approach to find patent defect density and latent defect density using FRACAS data. Third, we solve the equation of Defect Density(patent defect density + latent defect density)($D_{IN}$) and Screening Strength(SS) Using second step data. As a result of analysis according to the order, we calculate $D_{IN}$(Temperature stress case : 74.02, Vibration stress : 10.252) and : SS(Temperature stress case : 0.4632, Vibration stress : 0.4142) and confirm the Condition II-D based on MIL-HDBK-344. According to Condition II-D, it is necessary to modify existing ESS profile through decreasing the $D_{IN}$ and increasing the SS. Conclusion: Identification of defect causes through ESS approach reduce defect densities for production. It provides feedback to a lessons-learned data base to avoid similar problems on next generation tank BMS.

Study upon the rheological properties and optimiztion of tofu bean products (두부콩들의 물성학적 기능성 비교 및 최적화에 관한 연구)

  • Yoon, Won B.;Hahm, Young T.;Kim, Byung Y.
    • Applied Biological Chemistry
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    • v.40 no.3
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    • pp.225-231
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    • 1997
  • Optimization theory was applied to a native and two imported soybeans. Failure stress and stress relaxation curve was measured with rheometer, and color was measured by colorimeter. The effects of each soybean upon the tofu texture were expressed through a non-linear canonical regression model and trace plot. Compared to the other imported soybeans, native soybean produced a higher strength in tofu texture, and showed the positive increase in viscoelastic properties such as instantaneous stress, equilibrium stress and relaxation time, whereas it had no effect on whiteness from reference blend, represented that native soy-bean showed the individual strength upon the selected rheological texture properties. Higher soaking ability in native soybean was selected as a new response for the optimization mixture process, and it contributed positively to the rheological properties of tofu. New soaking process control system during processing and desirability for the mathematical model should be applied for a better mixture design in varieties of soybeans.

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A study on strain improvement by protoplast fusion between amylase secreting yeast and alcohol fermenting yeast I. Isolation and characterization of fusant between S. cecevisiae and S. diastaticus (Amylase 분비효모와 alcohol 발효효모의 세포융합에 의한 균주의 개발 제1보. S. cerevisiae와 S. diastaticus간의 세포융합 및 융합체의 성질)

  • 서정훈;김영호;전도연;이종태
    • Microbiology and Biotechnology Letters
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    • v.14 no.4
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    • pp.305-310
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    • 1986
  • To improve the starch fermentation ability of yeast, hybrids were introduced by protoplast fusion of S. cerevisiae and S. diastaticus. The protoplasts of parental auxotrophic cells were fused in the presence of 10 mM CaCl$_2$and 30% of polyethyleneglycol (M.W 4, 000). The frequencies of fusant formation varied depending upon the strains used and were 3.51$\times$10$^{-4}$ to 5.04$\times$10$^{-4}$ for the regenerated protoplasts. The strains capable of extensive starch hydrolysis produce only 10% to total fusants. The 4 strains were finally selected by the results of starch fermentation and genetic stability test. The DNA content and cell volume of the fusants were greater than those of the parental strains.

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X-선에 의한 가공용 감자 내부 결함 특성 분석

  • 강석원;손재룡;이강진
    • Proceedings of the Korean Society of Postharvest Science and Technology of Agricultural Products Conference
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    • 2003.10a
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    • pp.144-145
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    • 2003
  • 감자는 전세계 대부분의 국가에서 재배되고 있는 세계 4대 주곡 작물인 동시에 스낵류 시장에서도 중요한 부분을 차지하고 있다. 우리나라의 감자 가공산업은 1990년대 초부터 활기를 띠기 시작여하 현재 2,000억불의 매출을 달성하고 있다. 이중 우리나라 농민이 직접 생산한 감자를 원료로 사용하는 천연칩 감자 가공산업은 매출액을 기준으로 144억 (1997년)에서 700억 (2001년)으로 과거 10년 동안 괄목할 만한 성장을 하였다. 우리나라의 연간 감자 칩 원료용 가공용 감자 소요량은 총 51,600톤 (2002 년)으로 그중 40,600톤은 국내생산량으로 충당하고 나머지는 냉동감자를 수입하여 처리하고 있다. 가공원료용 감자는 괴경의 크기나 모양과 같은 외부품질과 환원당이나 고형분 함량과 같은 내부품질이 좋아야 한다. 하지만 가공용 감자의 내·외부품질이 좋게 판정되어도 내부갈색반점이나 중심공동과 같은 괴경 생리장해가 발생하면 원료용 감자로서의 상품 가치가 상실된다. 국내 칩 가공원료용 감자는 봄재배에서는 약 5 ∼ 7 %, 여름재배에서는 10 ∼ 15 %의 괴경 생리장해가 발생되고 있다. 현재 위와 같은 생리장해는 가공공장에서 감자를 잘라서 골라내거나 감자 칩을 만든 후 제거하는 방법을 쓰고 있다. 이에 감자를 수확 후 감자칩으로 가공하기 전에 생리장해가 발생한 감자를 제거하여 생산 공정에서의 불필요한 가공을 줄일 수 있는 방법이 개발되어야 할 필요성이 증대되고 있다. 최근, 농산물의 비파괴적 품질 평가와 선별에 있어서 가장 실용적이고 성공적인 기술 중의 하나는 농산물의 광학적 성질을 이용한 전기-광학 기술이다. 그중 X-선과 같이 파장이 짧은 방사 에너지는 대부분의 농산물을 투과하여 내부의 질량 밀도의 변화와 상관관계를 갖는 품질 인자를 비파괴적으로 평가하는데 적합하나 아직 국내에선 X-선을 이용한 가공용 감자의 내부 결함특성에 대한 연구는 이뤄지지 않고 있다. 이에 본 연구에서는 가공용 감자의 내부결함 특성중 하나인 내부동공의 X-선에 의한 특성을 본 연구소에 있는 X-선 발생장비로 측정해 보고 비파괴적인 방법으로 실시간 가능성을 시험하였다. 감자는 수원 농산물 도매시장에서 2003년산 가공용 감자 (품종:선농)를 구매하여 사용하였다. 감자내 내부동공은 35 ∼ 40 kV와 5.25 mA값으로 발생된 X-선에 의해 잘 검출되는 것으로 나타나, 현장에서 충분히 활용가능 할 것으로 판단되었다. 금후, 실시간으로 내부동공을 검출할 수 있는 시스템을 개발할 계획이다.

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Fine Particle Classification and Dewatering of Tailing Using Hydrocyclone (습식사이클론을 이용한 광물찌꺼기의 정밀분급과 탈수)

  • Kim, Jonggeol;Yoo, Kyoungkeun;Choe, Hongil;Choi, Uikyu;Park, Jayhyun;Alorro, Richard Diaz
    • Resources Recycling
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    • v.24 no.4
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    • pp.56-60
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    • 2015
  • Fine particle classification was performed using products obtained from primary classification process after flotation for efficient application of tailing. The cut size increased with decreasing input pressure from 0.1 MPa to 0.3 MPa and increasing pulp density from 5% to 15% using 2-inch hydrocyclone. The median sizes of overflow and underflow were $6.56{\mu}m$ and $55.45{\mu}m$, respectively at 0.3 MPa with 5% pulp density. The imperfection became closed to ideal separation with increasing the pulp density and decreasing the input pressure. The water content decreased with increasing the pulp density, but the effect of input pressure could be ignored. The water content of underflow was 27.9% at 0.3 MPa with 15% pulp density.