• Clean Technology
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• v.26 no.3
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• pp.177-185
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• 2020

All coal ash, generated from coal-fired power plants, is entirely dumped onto a landfill site. As coal ash contains 80% fly ash, a clean floating process was developed in this study to recover useful components from coal ash and to use them as high value-added industrial materials. When the unburned carbon (UC) was recovered from the fly ash, soybean oil, an eco-friendly vegetable oil, was used as collector instead of a non-ionic kerosene collector to prevent the occurrence of odor from the kerosene. After the UC was separated by flotation, particulate ceramic microsphere (CM) was recovered, without generating acidic wastewater, through hydro-cyclone instead of sulfuric acid solution in order to separate ceramic microsphere (CM) and cleaned ash (CA) from the residue. By utilizing soybean oil as a collector, the recovery rate of UC turned high at 85.8% due to the increased adsorption of UC, the high viscosity of soybean oil, and the increase in floating properties caused by the linoleic acid contained in soybean oil. All of the combustible components contained in the recovered UC were carbon components, with the carbon content registering high when soybean oil was used. The recovered UC had many pores with a rough surface; thus, it could be easily ground and then used as an industrial material for its fine particles. The CM and CA recovered by the clean separation process using hydro-cyclone had a spherical shape, and the particles were clearly separated without clumping together. The average diameter (D₅₀) of the particles was 5 ㎛, so it was possible to realize the atomization of CM through a process change.

• Proceedings of the Korea Society for Energy Engineering kosee Conference
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• 1996.04a
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• pp.65-70
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• 1996

본 연구는 상용공정해석용 프로그램으로서 고체 반응물을 포함하고 있는 공정을 해석할 수 있는 ASPEN(Advanced System for Process Engineering) 코드를 이용하여 IGCC BSU 실험플랜트를 모사하고 실제 실험 결과와 비교하였으며, IGCC BSU 시스템을 수정보완하여 가스정화공정을 도입하고 석탄가스화기에서 생성된 생성가스에 대해 발전 연료로서의 타당성 및 적합성 여부를 살펴보고 이 자료를 토대로 향후 IGCC 플랜트의 scale-up 및 실용플랜트에 대한 이해를 도모코자 한다. 또한 환경적인 측면에서 IGCC BSU에서 방출되는 슬랙, 비산재 및 flare stack을 통한 SOx 및 NOx 등의 방출량을 살펴보았다.

• Journal of the Korea Institute of Building Construction
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• v.18 no.1
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• pp.25-31
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• 2018

In this study, the Controlled Low Strength Material (CLSM) was investigated to utilize the bottom ash and fly ash generated in the Circulating Fluidized Bed Combustor (CFBC). It was confirmed that the CFBC fly ash (CFBC-F) and CFBC bottom ash (CFBC-B) had an irregular particle shape through SEM measurement. According to the results of the hazard analysis, it was also confirmed that they were environmentally safe. In the case of mixing with CFBC-F, the unit quantity was increased. Regarding the rate of change of length, shrinkage in the range of -0.05~0.50% occurred in the air dry curing condition and expansion in the range of 0.1~0.6% in the sealed curing condition. Compressive strength was increased in the sealed curing condition compared to the air dry curing condition because there was enough moisture for hydration reaction in the long term. Therefore, the results of this study are likely be used as basic research data of mine filler materials.

• Journal of the Korean GEO-environmental Society
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• v.22 no.3
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• pp.5-13
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• 2021

Due to population growth and industrial development, the amount of industrial waste is increasing every year. In particular, in a thermal power plant using finely divided coal, a large amount of coal ash is generated after combustion of the coal. Among them, fly ash is recycled as a raw material for cement production and concrete admixture, but about 20% is not utilized and is landfilled. Due to the continuous reclamation of such a large amount of coal ash, it is required to find a correct treatment and recycling plan for the coal ash due to problems of saturation of the landfill site and environmental damage such as soil and water pollution. In recent years, the use of a fluid embankment material that can exhibit an appropriate strength without requiring a compaction operation is increasing. The fluid embankment material is a stable treated soil formed by mixing solidifying materials such as water and cement with soil, which is the main material, and has high fluidity before hardening, so compaction work is not required. In addition, after hardening, it is used for backfilling or filling in places where compaction is difficult because higher strength and earth pressure reduction effect can be obtained compared to general soil. In this study, the possibility of use of fluidized soil using high water content cohesive soil and coal ash is considered. And it is intended to examine the flow characteristics, strength, and bearing capacity characteristics of the material, and to investigate the effect of reducing the earth pressure when applied to an underground burial.

• Economic and Environmental Geology
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• v.51 no.5
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• pp.429-438
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• 2018

Since concrete is a hardened aggregates of various materials, it needs to be crushed for chemical analyses. However, the effect of sample crushing on the analytical results has not been precisely assessed till today. In this study, we prepared concrete test pieces using Portand cements and fly ashes as binding materials, and ponded ashes and sands as aggregates and analyzed the heavy metals of the test pieces using Standards for Fair Testing of Soil Contamination (SFTSC) and Wastes (SFTW). For this, each test piece was partially crushed at first and sieved for separation of grains of <0.15 mm, 0.15-0.5 mm, and 0.5-5 mm from the same crushed samples (Crushing Method I). Results of those samples using SFTSC showed a clear trend that analyzed heavy metal concentrations are higher in the finer fractions. Particularly, fractions with <0.15 mm indicated much higher concentrations than the theoretical ones, which were calculated based on the concentrations of individual materials and their mixing fractions. In contrast, the analytical results were generally comparable with the theoretical ones when the test pieces were totally pulverized such that all the crushed grains were <0.15 mm in size (Crushing Method II). These results are associated with the fact that cement materials and fly ashes, which are high in heavy metals relative to other materials, are enriched in the fine fractions. The analytical results using the SFTW derived very low concentrations in most of parameters and did not indicate the dependence of concentrations on the crushing methods due to using distilled water as leaching agent.

• Journal of the Mineralogical Society of Korea
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• v.25 no.2
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• pp.117-122
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• 2012

The leaching of Li from fly ashes was studied. The fly ash produced from the Taean electric power plant of the Korea Western Power Co., Ltd. was used for this study. The Li leaching was observed according to the changes in solid:solution ratio, solution types (seawater or deionized water), and the $CO_2$ condition in the atmosphere. The results showed that the Li concentrations in the solution increased continuously as the solid:solution ratio increased. The Li leaching per unit mass of fly ash was greater when the deionized water was used for the experiment and when the $CO_2$ dissolution is limited during the reaction because the precipitation of $CaCO_3$ is suppressed under those conditions. At high solid:solution ratio, $Mg^{2+}$, the ion preventing the Li extraction from seawater by adsorption, was effectively removed from the seawater.

• Journal of the Korean Crystal Growth and Crystal Technology
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• v.14 no.5
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• pp.204-210
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• 2004

Though the recycling rate of coal fly ash generated from domestic thermoelectric power plants is gradually increased, at present, the most amount of coal bottom ash is disposed by a landfill instead of recycling. Therefore, to reuse a coal bottom ash as high-value materials the synthesis of zeolite made from a coal bottom ash was investigated in this study. NaPl, hydroxy-sodalite and tobermorite were produced through the alkaline hydrothermal reaction of pulvelized bottom ash at various temperatures; 80, 120, $150^{\circ}C$, and the concentration of NaOH at the range from 1 to 5 M. Especially, NaPl with excellent cation exchange capability had a high crystallinity at ${\leq}2$ M NaOH and ${\leq}120^{\circ}C$.

• Proceedings of the Korea Society for Energy Engineering kosee Conference
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• 1999.11a
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• pp.31-34
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• 1999

기-고체간의 접촉효율이 높고, 층 내 전체에 걸쳐서 균일한 기-고의 접촉을 갖는 등 많은 장점이 있어 석탄연소로, 촉매반응기와 같은 여러 기-고 반응기에 적용이 확대되고 있는 순환유동층은 높은 유속에서 조업되므로 상승관내 고체입자들은 즉시 비산하게 된다. 따라서, 원활한 반응에 필요한 상승관내 적절한 고체체류량 유지를 위해 고체입자들 대부분은 싸이클론에서 포집 되어 고체재순환부에 의하여 상승관내로 재주입 된다.(중략)

• Korean Chemical Engineering Research
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• v.52 no.5
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• pp.657-666
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• 2014

Coal gasification technology is considered as next generation clean coal technology even though it uses coal as fuel which releases huge amount of greenhouse gas because it has many advantages for carbon capture. Coal or pet-coke slurry gasification is very attractive technology at present and in the future because of its low construction cost and flexibility of slurry feeding system in spite of lower efficiency compared to dry feeding technology. In this study, we carried out gasification experiment using bituminous coal slurry sample by integrating coal slurry feeding facility and slurry burner into existing dry feeding compact gasifier. Especially, our experiment was conducted under fairly lower operation temperature than that of existing entrained-bed gasifier, resulting in partial slagging operation mode in which only part of ash was converted to slag and the rest of ash was released as fly ash. Carbon conversion rate was calculated from data analysis of collected slag and ash, and then cold gas efficiency, which is the most important indicator of gasifier performance, was estimated by carbon mass balance method. Fairly high performance considering pilot-scale experiment, 98.5% of carbon conversion and 60.4% of cold gas efficiency, was achieved. In addition, soundness of experimental result was verified from the comparison with chemical equilibrium composition and energy balance calculations.

• Clean Technology
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• v.23 no.4
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• pp.413-420
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• 2017

The batch experiments and response surface methodology (RSM) have been applied to the investigation of the Cs adsorption with zeolite X synthesized using coal fly ash generated from the thermal power plant. Regression equation formulated for Cs adsorption was represented as a function of response variables. The model was highly relevant because the decision coefficient ($r^2$) was 0.9630. It was confirmed from the statistical results that the removal efficiency of Cs was affected by the order of experimental factors as pH > Cs concentration > temperature. The adsorption kinetics were more accurately represented by a pseudo second-order model. The maximum adsorption capacity calculated from the Langmuir isotherm model was $151.52mg\;g^{-1}$ at 293 K. Also, according to the thermodynamic parameters calculated from Vant Hoff equation, it could be confirmed that the adsorption reaction was an endothermic reaction and a spontaneous process.