• Title/Summary/Keyword: 석탄층 가스

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Heat Integration and Economic Analysis of Dry Flue Gas Recirculation in a 500 MWe Oxy-coal Circulating Fluidized-bed (CFB) Power Plant with Ultra-supercritical Steam Cycle (순환 유동층 보일러와 초초임계 증기 사이클을 이용한 500 MWe급 순산소 화력발전소의 건식 재순환 흐름의 열 교환 및 경제성 분석)

  • Kim, Semie;Lim, Young-Il
    • Korean Chemical Engineering Research
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    • v.59 no.1
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    • pp.60-67
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    • 2021
  • This study presented techno-economic analysis of a 500 MWe oxy-coal power plant with CO2 capture. The power plant included a circulating fluidized-bed (CFB), ultra-supercritical steam turbine, flue gas conditioning (FGC), air separation unit (ASU), and CO2 processing unit (CPU). The dry flue gas recirculation (FGR) was used to control the combustion temperature of CFB. One FGR heat exchanger, one heat exchanger for N2 stream exiting ASU, and a heat recovery from CPU compressor were considered to enhance heat efficiency. The decrease in the temperature difference (ΔT) of the FGR heat exchanger that means the increase in heat recovery from flue gas enhanced the electricity and exergy efficiencies. The annual cost including the FGR heat exchanger and FGC cooling water was minimized at ΔT = 10 ℃, where the electricity efficiency, total capital cost, total production cost, and return on investment were 39%, 1371 M$, 90 M$, and 7%/y, respectively.

Greenhouse Gas Emission Reduction and Economic Benefit Evaluation of Carbon Mineralization Technology using CFBC Ash (순환유동층 석탄재를 이용한 탄소광물화 기술의 온실가스 배출 저감량 및 경제성 분석)

  • Jung, Euntae;Kim, Jeongyun
    • Resources Recycling
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    • v.31 no.3
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    • pp.40-52
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    • 2022
  • This study analyzed the amount of carbon dioxide reduction and economic benefits of detailed processes of CO2 6,000 tons plant facilities with mineral carbonation technology using carbon dioxide and coal materials emitted from domestic circulating fluidized bed combustion power plants. Coal ash reacted with carbon dioxide through carbon mineralization facilities is produced as a complex carbonate and used as a construction material, accompanied by a greenhouse gas reduction. In addition, it is possible to generate profits from the sales of complex carbonates and carbon credits produced in the process. The actual carbon dioxide reduction per ton of complex carbonate production was calculated as 45.8 kgCO2eq, and the annual carbon dioxide reduction was calculated as 805.3 tonCO2, and the benefit-cost ratio (B/C Ratio) is 1.04, the internal rate return (IRR) is 10.65 % and the net present value (NPV) is KRW 24,713,465 won, which is considered economical. Carbon mineralization technology is one of the best solutions to reduce carbon dioxide considering future carbon dioxide reduction and economic potential.

Fabrication Process and Prospect of the Ceramic Candle Filter by Ramming Process (래밍성형에 의한 세라믹 캔들 필터 제조공정 및 전망)

  • Seo, Doowon;Han, Insub;Hong, Kiseog;Kim, Seyoung;Yu, Jihang;Woo, Sangkuk
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.06a
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    • pp.113.2-113.2
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    • 2010
  • 세라믹 필터는 여러 종류의 분진제거 시스템에서 연소 배가스 정제를 위한 가장 적절한 소재로 알려져 있다. 현재까지 다양한 형태의 세라믹 필터가 개발되고 있는데, 캔들 타입(candle type), 튜브 타입(tubular type), 평판 타입(parallel flow type) 등이 그 예이다. 통상적으로 세라믹 캔들 필터는 가압유동층복합발전(PFBC, Pressurize Fluidized-Bed Combustion), 석탄가스화복합발전(IGCC, Integrated coal Gasification Combined Cycle), 석탄가스화연료전지복합발전(IGFC, Integrated coal Gasification Fuel cell Combined cycle)에서 고온 배가스 정제용으로 사용되고 있다. 일반적으로 IGCC나 CTL 합성가스 정제시스템의 경우에는 높은 고압(약 25기압)과 미세분진이 함유되어 있는 분위기에서 운전된다. 그러므로 이때 사용되는 초청정용 세라믹 집진필터는 고온, 고압 및 부식 환경에서 50 MPa 이상을 갖는 높은 강도와 내식성을 갖도록 개발되어야 하기 때문에 SiC(Silicon Carbide)가 가장 적절한 캔들 필터 소재로 적용되고 있다. 이에 따라 집진용 SiC 세라믹 캔들 필터를 개발하기 위해서는 고온에서 내산화성이 우수하고, 부피팽창에 의한 균열이 발생하지 않는 무기결합재의 선정 및 이를 통한 소재의 특성 최적화가 가장 중요한 부분이라 할 수 있다. 본 연구에서는 래밍성형 공정을 적용하여 1m급 탄화규소 세라믹 캔들 필터 시작품을 제조하였으며, 래밍성형 공정 이외에 정수압가압성형, 진공압출성형으로 제조되고 있는 세라믹 캔들 필터의 국내외 시장 및 그 전망을 분석하였다.

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Effect of Strontium Carbonate Inorganic Binder Addition on Ceramic Candle Filter Matrix (세라믹 캔들 필터 지지체의 스트론튬 카보네이트 무기결합재 첨가 영향)

  • Han, Insub;Seo, Doowon;Hong, Kiseog;Kim, Seyoung;Yu, Jihang;Woo, Sangkuk
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.06a
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    • pp.109.2-109.2
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    • 2010
  • 세라믹 필터는 여러 종류의 분진제거 시스템에서 연소 배가스 정제를 위한 가장 적절한 소재로 알려져 있다. 현재까지 다양한 형태의 세라믹 필터가 개발되고 있는데, 캔들 타입(candle type), 튜브 타입(tubular type), 평판 타입(parallel flow type) 등이 그 예이다. 통상적으로 세라믹 캔들 필터는 가압유동층복합발전(PFBC, Pressurize Fluidized-Bed Combustion), 석탄가스화복합발전(IGCC, Integrated coal Gasification Combined Cycle), 석탄가스화연료전지복합발전(IGFC, Integrated coal Gasification Fuel cell Combined cycle)에서 고온 배가스 정제용으로 사용되고 있다. 일반적으로 IGCC나 CTL 합성가스 정제시스템의 경우에는 높은 고압(약 25기압)과 미세분진이 함유되어 있는 분위기에서 운전된다. 그러므로 이때 사용되는 초청정용 세라믹 집진필터는 고온, 고압 및 부식 환경에서 50 MPa 이상을 갖는 높은 강도와 내식성을 갖도록 개발되어야 하기 때문에 SiC(Silicon Carbide)가 가장 적절한 캔들 필터 소재로 적용되고 있다. 이에 따라 집진용 SiC 세라믹 캔들 필터를 개발하기 위해서는 고온에서 내산화성이 우수하고, 부피팽창에 의한 균열이 발생하지 않는 무기결합재의 선정 및 이를 통한 소재의 특성 최적화가 가장 중요한 부분이라 할 수 있다. 본 연구에서는 IGCC나 CTL 공정에 적용하기 위한 SiC 캔들 필터 소재 개발을 위해 래밍성형 공정으로 1m급의 탄화규소 캔들 필터 시작품을 제작하여 SiC 출발입자 크기와 무기계 결합재인 스트론튬 카보네이트의 첨가량 변화에 따른 필터 소재의 특성 평가를 수행하였다.

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The study on kinetic value for simulation in fluidized catalytic gasification (유동층에서의 촉매 석탄가스화 공정 모델 모사를 위한 kinetics에 대한 연구)

  • Jang, Dong-Ha;Jeon, Young-Shin;Kim, Hyung-Taek
    • 한국신재생에너지학회:학술대회논문집
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    • 2011.11a
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    • pp.74.1-74.1
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    • 2011
  • As a demand for energy, many studies are increasing about energy resource. One of these resources is coal which reserves of underground. A lot of research to use coal is going on as method of IGCC (Integrated Gasification Combined Cycle). In addition, SNG(Substitute Natural Gas) and IGFC (Integrated Gasification Fuel Cell) are also being developed for fuel & electricity. This technology which uses synthesis gas after gasification is to produce electricity from the Fuel Cell. At this point, important thing is the components of synthesis gas. The main objective is to increase the proportion of methane and hydrogen in synthesis gas. The catalytic gasification is suitable to enhance the composition of methane and hydrogen. In this study, Exxon Predevelopment catalyst gasification study was served as a good reference and then catalytic gasification simulation process is conducting using Aspen Plus in this research. For this modelling, kinetic value should be calculated from Exxon's report which is used for modeling catalytic gasification. Catalytic gasification model was performed by following above method and was analyzed by thermodynamic method through simulation results.

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Characteristics of Coal Slurry Gasification under Partial Slagging Operating Condition (부분 용융 운전 조건에서 석탄슬러리 가스화 운전 특성)

  • Lee, Jin Wook;Chung, Seok Woo;Lee, Seung Jong;Jung, Woohyun;Byun, Yong Soo;Hwang, Sang Yeon;Jeon, Dong Hwan;Ryu, Sang Oh;Lee, Ji Eun;Jeong, Ki Jin;Kim, Jin Ho;Yun, Yongseung
    • Korean Chemical Engineering Research
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    • v.52 no.5
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    • pp.657-666
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    • 2014
  • Coal gasification technology is considered as next generation clean coal technology even though it uses coal as fuel which releases huge amount of greenhouse gas because it has many advantages for carbon capture. Coal or pet-coke slurry gasification is very attractive technology at present and in the future because of its low construction cost and flexibility of slurry feeding system in spite of lower efficiency compared to dry feeding technology. In this study, we carried out gasification experiment using bituminous coal slurry sample by integrating coal slurry feeding facility and slurry burner into existing dry feeding compact gasifier. Especially, our experiment was conducted under fairly lower operation temperature than that of existing entrained-bed gasifier, resulting in partial slagging operation mode in which only part of ash was converted to slag and the rest of ash was released as fly ash. Carbon conversion rate was calculated from data analysis of collected slag and ash, and then cold gas efficiency, which is the most important indicator of gasifier performance, was estimated by carbon mass balance method. Fairly high performance considering pilot-scale experiment, 98.5% of carbon conversion and 60.4% of cold gas efficiency, was achieved. In addition, soundness of experimental result was verified from the comparison with chemical equilibrium composition and energy balance calculations.

Steam Gasification of Coal and Petroleum Coke in a Thermobalance and a Fluidized Bed Reactor (열천칭과 유동층반응기에서 석탄과 Petroleum Coke의 수증기 가스화반응)

  • Ji, Keunho;Song, Byungho
    • Korean Chemical Engineering Research
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    • v.50 no.6
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    • pp.1015-1020
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    • 2012
  • Lignite of low rank coal and petroleum coke of high sulfur content can be high potential energy sources for coal gasification process because of their plentiful supply. The steam gasification of lignite, anthracite, and pet coke has been carried out in both an atmospheric thermobalance reactor and a lab-scale fludized bed reactor (0.02 m i.d. ${\times}$ 0.6 m height). The effects of gasification temperature ($600{\sim}900^{\circ}C$) and partial pressure of steam (0.15~0.95 atm) on the gasification rate and on the heating value of product gas have been investigated. The modified volumetric reaction model was applied to the experimental data to describe the behavior of carbon conversion, and to evaluate kinetic parameters of char gasification. The results shows that higher temperature bring more hydrogen in the product syngas, and thus increased gas heating value. The feed rate of steam is needed to be optimized because an excess steam input would lower the gasification temperature which results in a degradation of fuel quality. The rank of calorific value of the product gas was anthracite > lignite > pet coke. Their obtained calorific value at $900^{\circ}C$ with 95% steam feed were 10.0 > 6.9 > 5.7 $MJ/m^3$. This study indicates that lignite and pet coke has a potential in fuel gas production.

The Co-Combustion Characteristics of Coal and Wood Pellet in a 25W Lab-scale Circulating Fluidized Bed Reactor (25W급 순환유동층반응기에서 석탄과 우드펠릿의 혼소 특성 연구)

  • Kim, Jin Ho;Yang, Sang Yeol;Kim, Gyu Bo;Jeon, Chung Hwan
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.39 no.8
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    • pp.683-691
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    • 2015
  • Circulating Fluidized Bed(CFB) combustion has the several advantages which are the fuel flexibility, the economy, the efficiency and the environment. It is necessary to apply a renewable energy to produce electricity due to the Renewable Portfolio Standard(RPS) mandates recently. So, in this study, co-combustion with a coal and a wood pellet was investigated to evaluate the combustibility and the environment as function of blending ratio of them in a Lab-scale CFB reactor. To investigate the characteristics of the co-combustion, the blending ratio which is the weight of wood pellet by the total calorific value of the supplied, was considered. Bed material was a river sand(No. 7). As increasing the blending ratio, the exhausted gas emissions such as CO, NOx, HC and SOx were decreased. But in case of wood pellet over 30%, CO, HC and SOx emission were increased. And the gas temperatures at the downstream were decreased.

PARAMETRIC NUMERICAL STUDY OF THE REACTING FLOW FIELD OF A COAL SLURRY ENTRAINED GASIFIER (분류층 석탄 가스화기 반응 유동장 변수 전산해석 연구)

  • Song, W.Y.;Kim, H.S.;Shin, M.S.;Jang, D.S.;Lee, Jae-Goo
    • Journal of computational fluids engineering
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    • v.19 no.3
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    • pp.44-51
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    • 2014
  • Considering the importance of the detailed resolution of the reacting flow field inside a gasifier, the objective of this study lies on to investigate the effect of important variables to influence on the reacting flow and thereby to clarify the physical feature occurring inside the gasifier using a comprehensive gasifier computer program. Thus, in this study the gasification process of a 1.0 ton/day gasifier are numerically modeled using the Fluent code. And parametric investigation has been made in terms of swirl intensity and aspect ratio of the gasifier. Doing this, special attention is given on the detailed change of the reacting flow field inside a gasifier especially with the change of this kind of design and operation parameters. Based on this study, a number of useful conclusions can be drawn in the view of flow pattern inside gasifier together with the consequence of the gasification process caused by the change of the flow pattern. Especially, swirl effect gives rise to a feature of a central delayed recirculation zone, which is different from the typical strong central recirculation appeared near the inlet nozzle. The delayed feature of central recirculation appearance could be explained by the increased axial momentum due to the substantial amount of the presence of the coal slurry occupying over the entire gasifier in gasification process. Further, the changes of flow pattern are explained in detail with the gasifier aspect ratio. In general, the results obtained are physically acceptable in parametric study.

A Study on the Conformity Assessment of Type Curve Models to Predict Production Performance in Coalbed Methane Reservoirs (CBM 저류층의 생산성 예측을 위한 표준곡선 모델의 적합성 평가 연구)

  • Kim, Changkyun;Lee, Jeonghwan
    • Journal of the Korean Institute of Gas
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    • v.22 no.2
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    • pp.34-45
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    • 2018
  • The cleat system in coalbed methane (CBM) reservoirs is generally occupied by water which liberated during the coalification process, and behavior of water have influence on CBM production performance. Therefore, it is essential to investigate the effect of the water saturation to operate the degasification process and predict the CBM production performance properly. In this study, type curve analyses were performed on CBM reservoirs under various water saturation to improve the prediction of production performance. A CBM reservoir models with fully-, modestly-, and undersaturated reservoir were built to get production data using GEM by CMG Ltd., and the data were matched with Fetkovich, Palacio-Blasingame(P-B), and Agarwal-Gardner (A-G) type curve. The results showed that undersaturated reservoir was successfully matched by A-G type curve, while the Fetkovich type curve was inappropriate for matching in the late time. The modestly saturated model could be almost corresponded with all the type curve methods at late production period. For the fully saturated model, after peak production had been reached, both P-B and A-G methods showed a proper match to the reservoir production data without long-term production period. Based on the results, merit and demerit of each type curve under specific water saturation were analyzed and listed. Therefore, it is believed that the production data analysis with proper type curve model considering water saturation can be performed to predict accurate production performance.