• Journal of the Korea Institute of Building Construction
• /
• v.13 no.2
• /
• pp.131-138
• /
• 2013

This study was carried out to investigate the possibility of using basalt powder sludge instead of sand in a normal cement dry mortar as a way to recycle basalt powder sludge, which is a waste product from the manufacturing a process of basalt in Jeju. Basic performance evaluations of the dry mortar material included a compressive strength test, a flexural strength test, and SEM to observe the micro structure. The compressive and flexural strengths were increased to a replacement ratio of 21% of basalt powder sludge, whereby a strength enhancement of about 40% greater than that of normal dry mortar was shown. However, the creation of hydration products affected the replacement ratio of the basalt powder sludge. The possibility of using basalt powder sludge waste was identified in this study, and results showed that the basalt powder sludge waste could be used as a material for a secondary product of concrete.

• Resources Recycling
• /
• v.4 no.1
• /
• pp.4-11
• /
• 1995

The amounts of waste stone and stone powder sludge that occurred in the quarry and processing plant of s stone plates, have been increased with the development of stone industry. The manufactunng process of 따tificial s stone was studied to reduce the outlet of these wastes and utilIze them as raw materials for architecture, interior decoration and art work. In order to compare the properties of artiflcial stone with those of natural building-stone, the physi$\alpha$II properties of artificial stone such as specific gravity, absorption ratio, elastic wave velocity, compressive s strength, tensile strength, shore hardness, elasticity and Poission's ratio were measured. From the mesaured d data of physical properties, it was found that physical propertIes of artificial stone were controlled by homogeneous m mixing ratio of constituents, molding pressure, and amount of binder. Also, from the thermo-gravimetric analysis, it was found that artIfIcial stone manufactured had a good thermal stability up to $300^{\circ}C$. It was concluded that t the optimum conditions for manufacturing process of artificial stone were $200kg/\textrm{cm}^2$ of molding pressure, 12-15 w weight % of binder amounts.

• Economic and Environmental Geology
• /
• v.54 no.5
• /
• pp.605-613
• /
• 2021

When crushing rocks to produce aggregates, solid stone dust or sludge is generated as a by-product. These by-products are classified as waste and are not utilized, and most of them are disposed of landfills. This by-product differs in mineral composition, chemical composition, and physical properties depending on the rock type and aggregate production process. Therefore, if a technology that can make good use of the inherent physical or chemical properties of by-products is developed, economic and environmental benefits can be achieved instead of disposal. In this study, stone dust and sludge were collected from domestic aggregate producers and physical and chemical properties were investigated by performing XRD mineral analysis, particle size analysis, and chemical analysis. In addition, the research trend was identified through a domestic and international research case studies on the use of stone powder and sludge.

• Journal of the Korean Geosynthetics Society
• /
• v.14 no.4
• /
• pp.159-165
• /
• 2015

In this study, the coefficient of permeability for cement mixtures including the powdered sludge of basalt, sand or fly ash with different mixed ratios was measured in order to reuse the powdered sludge of basalt in Jeju Island as the cut off materials. As the permeability test results, the coefficient of permeability for the cement mixtures with fly ash was increased with increasing the fly ash contents. The amount of fly ash in the cement mixtures should be mixed with less than 8 %. Meanwhile, the coefficient of permeability for the cement mixtures with sand was increased with increasing the sand contents. The amount of sand in the cement mixtures should be mixed with less than 40 %. According to the comparison result of cement mixtures including fly ash or sand, it is more advantageous to put the sand into the cement mixtures, rather than mixing the fly ash.

• Journal of the Korea Academia-Industrial cooperation Society
• /
• v.16 no.6
• /
• pp.4237-4244
• /
• 2015

This study examined the efflorescence characteristics of a concrete sidewalk block manufactured using recycled stone powder sludge and photocatalytic generated by surface polishing during the sidewalk block manufacturing process. The study evaluated the characteristics of the sidewalk block in terms of its quality, based on the amount of stone powder sludge used, efflorescence, and further based on the mixing ratio and number of applications of the photocatalytic. The experimental results indicated that heavy metals such as lead, hexavalent chrome, cadmium, and mercury were not present in the concrete sidewalk block, thereby confirming the effectiveness of the recycled stone powder sludge. The optimum mixing ratio of used in the concrete sidewalk block (for satisfying KS standard values such as water absorption ratio and flexural strength) was found to be 20%. The concrete sidewalk block incorporating the stone powder sludge and photocatalytic exhibited a water absorption ratio of 5.4% and flexural strength of 5.2 MPa, thereby satisfying the quality standards. Additionally, when the photocatalytic was used, efflorescence did not occur even at the low temperature of $-5^{\circ}C$, and the by the sidewalk block was found to be 70% under normal conditions and 68% when subjected to an accelerated weathering test.

• Proceedings of the Korean Institute of Resources Recycling Conference
• /
• 2002.05a
• /
• pp.139-140
• /
• 2002

• Magazine of RCR
• /
• v.15 no.3
• /
• pp.66-72
• /
• 2020

• Polymer(Korea)
• /
• v.24 no.6
• /
• pp.829-836
• /
• 2000

In order to recyle the FRP waste from SMC bathtubs and rock-crush sludge obtained as a byproduct of stones, the composite consisting of the FRP and rock-crush sludge and the unsaturated polyester matrix resin were prepared. To enhance the interfacial bonding force between the reinforcements and the matrix resin, the rock-crush sludge was treated with silane coupling agent, ${\gamma}$-methacryloxypropyltrimethoxysilane (${\gamma}$-MPS) and their mechanical properties and interface phenomena were examined. The flexural modulus of the composite containing 10 wt% rock-crush powder treated with 3 wt% silane coupling agent showed the maximum value. And also the initial thermal degradation temperature of composites were in the range of 352~359$^{\circ}C$. From these results, we observed that the weight loss of composites was almost constant regardless of the concentration of silane coupling agent. It is confirmed that the interface of the composites containing filler treated with ${\gamma}$-MPS was improved in that there were no pull-out phenomena between the reinforcement and matrix resin.

• Economic and Environmental Geology
• /
• v.33 no.6
• /
• pp.519-524
• /
• 2000

This study has been performed to evaluate the possibility of utilizing stone powder sludges from stone quarry and manufacturing plant as adsorbents for heavy metals in industrial wastewater. The stone powder sludges from stone quarry (IS-01) have the most effective adsorption capacity (above 95％ of initial concentrations) under the given experimental conditions of reaction times (Pb : 15 min, Cu : 2 hr, Zn : 48 hr), initial acidity of solution (pH>3) and dosage (sludge/liquid ratio : 0.02). The stone powder sludges from manufacturing plant (CW-01) show relatively high adsorption capacity (about 95％ of initial concentrations) only for Pb with a reaction times of 12 hours, initial acidity of solution (pH>3) and dosage (sludge/liquid ratio : 0.02). The stone powder sludges (IS-01) from stone quarry having relatively excellent adsorption capacity under the given experimental conditions show their potential utilization as heavy metal adsorbents.

• Journal of the Korea Institute of Building Construction
• /
• v.8 no.6
• /
• pp.83-89
• /
• 2008

The stone sludge produced during the manufacturing process of stone blocks is considered as one of industrial waste materials. This stone sludge are managed to either burying under the ground or stacking in the yard, but this disposal process is required an extra costs. The stone sludge disposal like burying or stacking also cause environmental pollutions such as ground pollution and subterranean water pollution. Thus, this study was conducted to explore the possibility of recycling of stone dust sludge as a concrete mixing material in order to extend recycling methods and to solve the shortage of aggregate caused by recently increased demand in construction. Based on the experiment results on various ratios of cement to stone sludge content, the compressive strengths of concrete were recorded in the range of $20{\sim}30N/mm2$. The results did not show any decrease in compressive strength due to the stone dust content. It can be concluded that the stone sludge produced by stone block manufacturing can be sufficiently recycled as one of concrete mixing materials in the aspect of compressive strength.