• Journal of the Korean Society of Marine Environment & Safety
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• v.23 no.4
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• pp.421-431
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• 2017

A process-centric simulation modeling method has been proposed to define a shipbuilding simulation model. Existing modeling methods have limitations for expressing various production information for a shipyard. The advanced process-centric modeling method proposed in this paper offers an improvement, effectively representing production information and constraints for a shipyard. To achieve this, a method and diagram components to define a process-centric simulation model in detail have been suggested. The modeling method can assign priorities when multiple products and facilities are assigned to the process. And layer concept was applied to express simulation model with hierarchical structure. To verify the effectiveness of the modeling method, comparative analysis has been performed and the actual shipbuilding process has been modeled using the proposed method. When a single facility was used for various purposes, we found that the proposed method was more advantageous than existing methods. As a result, it was possible to express constraints and flows that were difficult to identify with existing process-centric simulation modeling methods, and the methods were improved for use in shipyard production planning verification simulations.

• IE interfaces
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• v.16 no.2
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• pp.185-194
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• 2003

This paper deals with a realistic production scheduling under a make-to-order production environment. The practical case is studied on the transformer winding process in the 'H' company. The transformer winding is a process that rolls a coil that is coated with an electric insulation material in order to generate the required voltage using the voltage fluctuation. This process occupies an important position among the production processes in the transformer manufacturing company. And this process is composed of parallel machines with different performances according to the voltage capacity and winding type. In this paper, we propose a practical heuristic algorithm for production scheduling to satisfy the customer’s due date under a make-to-order production environment. Also, we implement the production scheduling system based on the proposed heuristic algorithm. Consequently, the proposed heuristic algorithm and the implemented production scheduling system are currently working in the transformer production factory of the ‘H’ company.

• Proceedings of the Plant Resources Society of Korea Conference
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• 2022.09a
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• pp.123-123
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• 2022

최근 전 세계적으로 대마를 활용한 산업화가 활발하게 이루어지고 있다. 우리나라도 2019년부터 의료목적에 한하여 대마 의약품이 허용되었으나, 현행법 상 관련 의약품의 국내 생산은 불가능하기 때문에 전량 수입에 의존하고 있다. 현재, 대마와 관련하여 식의약소재로 산업화가 가능한 부분은 껍질(포엽과 외종피)이 완전히 제거된 종자 뿐이다. 결국, 대마의 사용이 합법화 되고 있는 미국, 캐나다에 비해 식의약산업에 있어서의 활용 범위가 좁다. 이에 본 연구에서는 대마 종자를 이용하여 일정 기간 싹을 틔워 식품으로 활용할 수 있는 과학적 근거를 마련하고자 하였다. 사전 연구를 통해 재배조건에 따른 성분의 변화, 세포독성 등이 검토되었고, 이를 기반으로 새싹대마의 대량생산연구 및 안전성·독성 검토, 생리활성 연구를 계획·수행하고 있다. 다양한 대마 소재를 발굴하고, 이를 산업화할 수 있는 첫걸음으로서 의의를 가진다.

• Journal of Korean Institute of Industrial Engineers
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• v.20 no.3
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• pp.65-77
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• 1994

There are so many situations in which production schedules need to be rescheduled, due to the uncertainty or dynamic characteristics existing in manufacturing environment. Under the circumstances, it is necessary to build a system which helps a schedule manager understand the dynamic situations and reflect his insight into the system easily. We developed a system that can improve a production schedule. The system consists of a schedule editor and a schedule generator. The schedule editor, a rule-based system, always keeps a schedule feasible by keeping track of local changes in the revised one. The schedule generator consists of a two-phase heuristic method. In the lst phase it generates a schedule by a priority rule with Giffler and Thompson algorithm then it improves the performance in terms of the makespan in the 2nd phase. Experimental results show that, most of the times, the system generates a better schedule than the one with ordinary priority rules only.

• Journal of Korean Institute of Industrial Engineers
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• v.21 no.3
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• pp.357-369
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• 1995

Wafer fabrication process is the most important and critical process in semiconductor manufacturing. The process is very complicated and hard to establish an efficient schedule due to its complexity. Furthermore, several performance indices such as due dates, throughput, cycle time and workstation utilizations are to be considered simultaneously for an efficient schedule, and some of these indices have negative correlations in performances each other. We develop an efficient heuristic scheduling algorithm; Hybrid Input Control Policy and Hybrid Dispatching Rule. Through numerical experiments, it is shown that the proposed Hybrid Scheduling Algorithm gives better performance compared with existing algorithms.

• Korean Management Science Review
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• v.17 no.2
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• pp.67-73
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• 2000

This paper describes a scheduling support system for a plant where the machine environment may be modeled as non-identical parallel machine lines (NPML). That is, there are a number of stages in series with various different-capability-machines at each stage. Arriving continuously are jobs with their specific due dates, processing times and candidate processing machines. We’ve developed a real-time scheduling module in conjunction with a supporting production information system which supplies necessary data to the module. This scheduling module is one of the 9 modules in this system, and is composed of both a scheduling interface and a production monitoring interface. This module allows users to generate many candidate schedules by selecting their business policies. The selective arguments which are available consist of allocation costs, batch sizes and machine selection intervals. They are now being implemented at a powder metallurgy plant.

• Journal of Korean Institute of Industrial Engineers
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• v.12 no.2
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• pp.33-44
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• 1986

This research is concerned with group scheduling problems in multi-stage manufacturing system with dependent setup time. The objective of the research is to develop and evaluate a heuristic algorithm for determining group sequence and job sequence within each group to minimize total tardiness in multi-stage manufacturing systems with sequence dependent group setup time. The group scheduling heuristic algorithm is developed and evaluated by comparisons with twenty-seven problems with the known optimum solutions and 144,000 random schedules of a large variety problems. The results indicate that the proposed heuristic algorithm gets the same optimum solutions for the problems and also provides the good solutions in comparison with the random schedules of the large variety problems. A numerical example is given to illustrate the heuristic algorithm.

• IE interfaces
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• v.7 no.2
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• pp.75-85
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• 1994

This paper presents a production scheduling model in a block assembly shop in shipbuilding industry. In a block assembly shop, the most important performance criterion is load leveling, which balances manpower and work area utilization through the planning horizon. The problem is formulated as a mixed-integer nonlinear programming(MINLP) problem of which objective function is to optimize load leveling. The developed MINLP problem can not be solvable due to computational complexity. The MINLP problem is decomposed into two stage mixed-integer linear programming (MILP) problems to obtain a good solution, but the decomposed MILP problems are still computationally intractable because of combinatorial complexity. Therfore, a heuristic method using linear programming is proposed to solve two stage MILP problems sequentially. The proposed heuristic generates a good production schedule within a reasonable computation time, and it is easily applicable for establishing the production schedule in a block assembly shop in shipbuilding industry.

• 한국신재생에너지학회:학술대회논문집
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• 2011.05a
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• pp.133.2-133.2
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• 2011

2012년 RPS 제도가 시행되게 되면 발전설비용량 기준 500MW이상의 발전 사업자는 전체 전력생산량 중 일정 부분을 신재생에너지로 생산, 공급해야 한다. 최근 지경부에서 고시한 제5차 전력수급기본계획에서도 이러한 점을 반영하여 2024년까지 전체 발전량의 8.9%를 신재생에너지원으로 대체하겠다고 발표하였다. 신재생에너지 기술 수준, 시장여건 등을 고려하였을 때 앞으로 가장 크게 보급량(penetration)이 증가할 것으로 보이는 신재생에너지원은 태양광과 풍력인데 이 두 에너지원은 간헐성(intermittency)으로 인한 비급전성이라는 특징을 가지고 있어 향후 그 비중이 증가하면 전력계통의 안정성에 미치는 영향에 대해 고려해야할 것으로 보인다. 본 연구에서는 태양광과 풍력의 간헐성을 고려했을 때 추가적으로 발생하는 비용을 고려했을 경우 각 에너지원의 용량비용은 어떻게 되는지 알아보고자 한다.

• Journal of Korean Society of Industrial and Systems Engineering
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• v.26 no.2
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• pp.35-41
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• 2003

This paper proposes a heuristic scheduling algorithm to satisfy the customer's due date in the production process under make to order environment. The goal is to achieve the machine scheduling in the transformer winding process, in which consists of parallel machines with different machine performances. The winding is important production process in the transformer manufacturing company. The efficiency of the winding machines is different according to the voltage capacity and the winding type. This paper introduces a heuristic approach in the transformer winding process where the objective function is to minimize the total tardiness of jobs over due dates. The numerical experiment is illustrated to evaluate the performance.