• Title/Summary/Keyword: 상용부품

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Manufacturing Ti-Alloy Frames of Classes with High-Precision Laser Beam Welding (초정밀 레이저용접을 이용한 티타늄 안경테 제조)

  • 황용화;김수성;이형권;민덕기;고진현
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.1 no.2
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    • pp.1-8
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    • 2000
  • An attempt was made to develop commercially pure titanium frames of glasses with a high-precision laser beam welding machine, in which a resonator with 12kw of the peak power and 200 W of maximum mean power has the capacity of variable in the range of 0.08~10 ms pulse width. In addition the optical fiber beam transmission with 400 ${\mu}{\textrm}{m}$ of the core diameter and a weld chamber to contain specimens in the inert gas atmosphere were also designed and used. In the present study. titanium frames of glasses parts such as temple plus spring hinge. bridge and top bar were experimentally manufactured by utilizing the optimum welding parameters with the optical fiber of GI 400 ${\mu}{\textrm}{m}$, 2.9J energy per pulse, and focussing position for Tee and butt joints. The titanium welded joints with laser beam welding did not reveal any severe weld defects or weld bead appearance except some pores in the weld section.

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A Design and Implementation of Web based Integrated Nesting System (웹 기반의 네스팅 통합시스템 설계와 구현)

  • Ryu, Gab-Sang;Choi, Jin-Young;Kim, Il-Gon
    • Journal of KIISE:Computer Systems and Theory
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    • v.33 no.1_2
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    • pp.44-51
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    • 2006
  • In this paper, we present a network-based integrated nesting system, that is adapted a current engineering concept. Generally, sheet cutting processes proceed in turn following an existing order In this study, however, the special characteristics of these processes were analyzed and the processes were redesigned with distributed design so that they could be operated in a client/server environment. Also, the necessary sheet material cutting processes, part CAD, nesting, part CAM, and NC post-processor capabilities, were implemented so that many workers could handle them all on the Web. Compared to existing commonly used systems, the developed system can provide integrated work environment for cutting automation, allow job collaboration between workers, and it has proved that it can shorten the standby time for work. By grafting computer system technologies to sheet material cutting automation field, this research expects to contribute to the enhancement of factory automation efficiency and productivity.

A Review on IPP/Elastomer/Nanofiller Composites for the Possibility of Use as Power Cable Insulations (동일배열 폴리프로필렌/엘라스토머/나노충전제 복합체의 전력케이블 절연체로서의 사용 가능성에 대한 문헌적 고찰)

  • Pyun, Sun-Ho
    • Journal of the Korean Applied Science and Technology
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    • v.29 no.2
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    • pp.184-192
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    • 2012
  • For use as recyclable power cable insulations without dielectric oil, technology trends of IPP based thermoplastic polyolefin elastomer(TPO) nanocomposites were reviewed. In 2010 research results of IPP nanocomposite dielectrics for power capacitors showed promising high voltage properties except dielectric loss. Research of IPP based TPO nanocomposites for automotive exterior parts revealed considerable improvements of mechanical properties including impact strength, especially minimization of compatibilizer content, the origin of dielectric loss. A study on electrical properties of IPP based TPO nanocomposites containing a few weight percent of nanofillers for power cable insulations is suggested.

Production Process Development and Prototype Evaluation for Roller Tappet Housing of Valvetrain (밸브트레인용 롤러태핏 하우징의 제작 공정 개발 및 시제품 평가)

  • Gwak, Eun-Jo;Park, Sung-Young
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.11
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    • pp.223-229
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    • 2016
  • In this study, a cold forging process was developed for the roller tappet housing of an engine valvetrain system. A tappet sample was manufactured and subjected to an endurance test. The material properties were obtained from a compression test, and forging analysis was carried out to design a forging process using a commercial program, Deform-3D. The forging process was set up based on the analysis results, and a die set and sample tappet housing were manufactured. To evaluate the sample, the dimensional accuracy, surface roughness, parallelism, and concentricity were measured and confirmed. To evaluate the actuation and durability, a special test rig was developed to simulate the valvetrain system of the engine. An actuation test was performed based on the idle speed of a general diesel engine, and an endurance test was done based on the maximum speed. The results show minor wear of 0.002 mm. The developed test rig will be used to evaluate the actuation and durability of other valvetrain parts.

Thermal Decomposition and Ablation Analysis of Solid Rocket Propulsion (삭마 및 열분해 반응을 고려한 고체 추진기관의 열해석)

  • Kim, Yun-Chul
    • Journal of the Korean Society of Propulsion Engineers
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    • v.14 no.5
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    • pp.32-44
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    • 2010
  • A two-dimensional thermal response and ablation analysis code for predicting charring material ablation and shape change on solid rocket nozzle is presented. The thermogravimetric analysis (TGA) techniques have been used to characterize the thermal decomposition constants for Arrhenius parameters. Two heterogeneous reactions involving carbon and the oxidizing species of $H_2O$ and $CO_2$ are considered and determined by Zvyagin's ablation model and kinetic constants. The moving boundary problem and mesh moving are solved by remeshing-rezoning method in MSC-Marc-ATAS program. The difference between the calculated and experimental value of char and ablation thickness is up to 20%. For the performance prediction of thermal protection systems, this method will be integrated with a three-dimensional finite-element thermal and structure analysis code through the real time sensing of in-depth temperature and heat flux.

The effects of the thickness variation on the propagation of Lamb waves in a composite plate (복합재 평판의 두께변화가 램파의 전파에 미치는 영향)

  • 한정호;김천곤
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.34 no.6
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    • pp.29-34
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    • 2006
  • This study experimentally investigates the characteristics of Lamb wave propagating in a composite plate of varied thickness. In practical aerospace structures, there are so many parts that have varied thickness. Therefore, in order to employ the Lamb wave in a structural health monitoring of those parts, it is necessary to understand correctly the characteristics of Lamb wave for the structure with thickness variation. Thin surface-bonded piezoelectric transducers, which have great potential in integrated monitoring systems for structural health, were used to generate and receive Lamb waves. The predicted propagation velocity under the assumptions of ideal mode conversions was compared with the experimentally measured one. The validity of the results was supported by the frequency analysis of the signals. Consequently, the results show that the transient region is occurred when Lamb waves propagate across the region that thickness variation over some gradient exists.

Distortion Analysis for Outer Ring of Automotive Wheel Bearing (자동차용 휠 베어링 외륜의 변형 해석)

  • Lee, Seung Pyo;Kim, Bong Chul;Lee, In Ha;Cho, Young Geol;Kim, Yong Chan
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.12
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    • pp.1613-1618
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    • 2012
  • The wheel bearing is one of the important parts in a vehicle for translating power and bearing weight. When it is mounted on the knuckle by using bolts, the distortion of the outer ring including the seal mounting point and raceway occurs. In this study, a numerical analysis was performed to analyze the distortion of the outer ring by using a finite element method. The commercial software MSC.MARC was used for this purpose. Elastoplastic and contact analysis were carried out to compute the clamping behavior of the outer ring, bolts, and knuckle. Because the concavity on the flange of the outer ring affects the deformation, its effect was considered. To verify the reliability of this study, the roundness of the outer ring was measured. The experimental results were comparatively in agreement with the computational results.

A Study on Alternative Fan Selection and Verification in Military Electronic Equipment (방산용 전자장비의 팬 선정 및 검증에 관한 연구)

  • Jin, Sung Eun;Kim, Hwan Gu;Yoon, Eui Youl;Jeon, Hee Ho;Kim, Seung Jun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.11
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    • pp.1091-1097
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    • 2017
  • Sales of commercial-type cooling fans intended for application in military electronics are often discontinued during equipment production. This results in requirements for alternative fan selection as well as equipment performance and reliability tests, such as high-temperature operation testing. This study deals with alternative fan selection and verification methods that can be used during the production process. First, an alternative fan was selected by calculating the flow and pressure required to effectively cool the equipment, then the feasibility of the selected fan was verified using a reliable CFD heat dissipation analysis model. Following this, a high-temperature operation test was performed using the alternative fan in the equipment. Results demonstrated that the equipment satisfied its required function in a high-temperature environment, and the main parts as well as internal air temperature were found to be thermally stable.

A Simple Carrier Frequency Recovery Scheme for DVB-S2 Systems (DVB-S2 시스템을 위한 간단한 반송파 주파수 복구부 설계에 관한 연구)

  • Oh, Jong-Kyu;Yoon, Eun-Chul;Kim, Joon-Tae
    • Journal of Broadcast Engineering
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    • v.15 no.2
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    • pp.182-191
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    • 2010
  • In this paper, a simple Carrier Frequency Recovery(CFR) scheme is introduced. In relating the use of consumer-grade equipment and satellite transmission environments, carrier frequency recovery have to recovery a large initial Carrier Frequency Offset(CFO), which is 20% normalized CFO, for DVB-S2 receivers. For these reasons, conventional CFR schemes for DVB-S2 systems need significant hardware complexity. Introduced CFR scheme employs Fitz algorithm for coarse CFR and recovers a coarse CFO accurately, and a simple pilot block correlation algorithm is employed for fine CFR. Introduced scheme reduce the number of multiplication operations by 80% and does not need any additional memory without degrading the achievable performance.

Research Trend of Organic/Inorganic Composite Membrane for Polymer Electrolyte Membrane Fuel Cell (고분자 전해질 연료전지용 유.무기 복합막의 연구개발동향)

  • Kim, Deuk Ju;Nam, Sang Yong
    • Membrane Journal
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    • v.22 no.3
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    • pp.155-170
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    • 2012
  • Fuel cells have been considered as alternative power generation system in the twenty-first century because of eco-friendly system, high power density and efficiency compare with petroleum engine system. Proton exchange membranes (PEMs) are the key components in fuel cell system. Currently, Nafion has been used in fuel cell system. However, Nafion has disadvantages such as low conductivity at high temperature and high cost. The researchers have focused to reach the high properties such as high proton conductivity, low permeability to fuel, good chemical/thermal stability, good mechanical properties and low manufacturing cost. Various methods have been developed for preparation of proton exchange membrane with high performance and commercialization of fuel cell system. The hybrid organic/inorganic membrane has the potentials to provide a unique combination of organic and inorganic properties with improved proton conductivity and mechanical property at high temperatures. So, this paper presents an overview of research trend for the composite membranes prepared by organic/inorganic system using various inorganic materials.