• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.47 no.6
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• pp.414-421
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• 2019

In this paper, thermomechanical coupled analysis of carbon/phenolic composites structures in reentry environment was performed. The interface of thermomechanical coupled analysis was constructed using commercial software. The governing equations of temperature and displacement fields were considered to simulate change of physical behavior due to pyrolysis and ablation effects. The results of thermomechanical coupled analysis were compared with the results of ablation test using arc-heated wind tunnel. Also, the structural stability of reentry capsule was analyzed using the analysis interface. The excellent ablation characteristics and thermal protection effects of the carbon/phenolic composites were confirmed and the constructed analysis interface can be effectively used to perform thermal protection system design.

• Journal of the Korean Society of Propulsion Engineers
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• v.3 no.2
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• pp.37-47
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• 1999

This paper describes the thermal analysis which can calculate the ablation depth and temperature distribution of the rocket nozzle liner allowing geometry change caused by the ablation of nozzle liner. In this analysis, Zvyagin's model is used for surface ablation and Yaroslavtseva's model for in-depth pyrolysis. A deforming finite-element grid is used to account for external-boundary movement due to the erosion of thermal liner. The accuracy of the present numerical method is evaluated with a rocket nozzle liner and the numerical solutions are favorably agreed with experimental data. The temporal variations of temperature and ablation depth at the thermal liner of another rocket nozzle are numerically simulated and the results are discussed. Special emphasis is given to the effects of kinetic constants for carbon-carbon and carbon-phenolic composites on the ablation depth of thermal liner.

• Journal of the Korean Society of Propulsion Engineers
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• v.16 no.2
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• pp.73-79
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• 2012

We developed the carbon fabric/EPDM chamber insulation in order to protect motor case with high intensity gas flow. A six-inch simulation motor connected with extension tube was designed to test ablation characteristic of insulation. High intensity gas flow was induced by a FRP disc with hole between motor and extension tube. After ground test, ablation depth of the carbon fabric/EPDM insulation was decreased compared to another insulations after ground static test.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2011.11a
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• pp.85-91
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• 2011

We developed carbon fabric/EPDM chamber insulation in order to protect motor case with high intensity gas flow. Six-inch simulation motor connected with extension tube was designed to test ablation characteristic of insulation. High intensity gas flow was induced by FRP disc with hole between motor and extension tube. After ground test, ablation depth of carbon fabric/EPDM insulation was decreased compared to another insulations after ground static test.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2017.05a
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• pp.521-528
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• 2017

In this paper, the numerical analysis for heat conduction of silica/phenolic composite material, which is used for solid rocket nozzle liner or insulator, was conducted. 1-D Finite Difference Method for the analysis of silica/phenolic during the firing of solid rocket motor was used to calculate the heat conduction considering the surface ablation and the thermal decomposition. The boundary condition at the nozzle wall took into account the convective heat transfer, which was obtained by integration equation. The numerical results of the surface ablation and char depth were compared with the results of test motor that is TPEM-10. It was found that the result of calculation is favorably agreed with the thermal response of test motor.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2012.05a
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• pp.92-95
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• 2012

The dual pulse rocket motor is a pressure vessel containing two pulse grains separated by a pulse separation device such as a fragile bulkhead. One of the important things in this systems is case insulation design using the excellent materials in the 1st stage pulse motor. We investigated manufacturing process of fabric/EPDM chamber insulations in order to protect the 1st stage pulse motor case with high intensity gas flow. Simulation motor connected with extension tube having FRP disc was designed to study ablation characteristics of insulation.

• Journal of the Korean Society of Propulsion Engineers
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• v.22 no.4
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• pp.76-84
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• 2018

In this paper, the numerical analysis for heat conduction of silica/phenolic composite material, used for solid rocket nozzle liners or insulators, is conducted. A 1-dimensional finite difference method for the analysis of silica/phenolic during the firing of a solid rocket motor is used to calculate heat conduction, considering surface ablation and thermal decomposition. The boundary condition at the nozzle wall, considering the convective heat transfer, is obtained via integration equations. The numerical results of the surface ablation and char depth are compared with the results of a TPEM-10 test motor, finding that the result of calculation agrees with the thermal response of the test motor.

• Applied Chemistry for Engineering
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• v.18 no.3
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• pp.227-233
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• 2007

Carbon/carbon (C/C) composites as unique materials possess exceptional thermal resistance with light weight, high stiffness, and strength even at high temperature. However, one serious obstacle for application of the C/C composites is their poor oxidation resistance in high temperature oxidizing environments. SiC coating has been employed to protect the composites from oxidation. This study explored combustion characteristics of 4-directional (4D) carbon/carbon composites using liquid fuel rocket engine to investigate ablative motion of the materials. C/C composites were made of coal tar pitch as a matrix precursor, and heat-treated at $2300^{\circ}C$. Throughout repeated densification process, the density of the material reached $1.903g/cm^3$. After machining 4D C/C composites, the nozzle surface was coated by a SiC layer by pack-cementation method to improve oxidation resistance. Erosion characteristics of SiC-coated C/C composites were measured as function of the ratio of oxygen to fuel. The morphological change of the composites after combustion test was investigated using SEM and erosion mechanism also was discussed.

• Journal of the Computational Structural Engineering Institute of Korea
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• v.30 no.2
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• pp.119-125
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• 2017

Ablative material in a rocket nozzle is exposed to high temperature combustion gas, thus undergoes complicated thermal/chemical change in terms of chemical destruction of surface and thermal decomposition of inner material. Therefore, method for conjugate analysis of thermal response inside carbon/phenolic material including rocket nozzle flow, surface chemical reaction and thermal decomposition is developed in this research. CFD is used to simulate flow field inside nozzle and conduction in the ablative material. A change in material density and a heat absorption caused by the thermal decomposition is considered in solid energy equation. And algebraic equation under boundary layer assumption is used to deduce reaction rate on the surface and resulting destruction of the surface. In order to test the developed method, small rocket nozzle is solved numerically. Although the ablation of nozzle throat is deduced to be higher than the experiment, shape change and temperature distribution inside material is well predicted. Error in temperature with experimental results in rapid heating region is found to be within 100 K.

• Proceedings of the KSME Conference
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• 2001.06e
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• pp.282-287
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• 2001

The CSCM Upwind method and Material Transport Analysis (MTA) have been used to predict the thermal response and ablation rate for non-charring material to be used as thermal protection material (TPM) in KSR-III test rocket nozzle. The thermal boundary conditions such as cold wall heat-transfer rate and recovery enthalpy for MTA code are obtained from the upwind Navier-Stokes solution procedure. The heat transfer rate and temperature variations at rocket nozzle wall were studied with shape change of the nozzle surface as time goes by. The surface recession was severely occurred at nozzle throat and this affected nozzle performance such as thrust coefficient substantially.