• Title/Summary/Keyword: 사판식 유압 피스톤 펌프

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Hybrid control of the swash plate-type variable displacement hydraulic piston pump for an EHA (EHA용 가변용적형 사판식 유압 피스톤 펌프의 하이브리드 제어)

  • Kwon, Yong-Cheol;Hong, Yeh-Sun
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.41 no.4
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    • pp.291-298
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    • 2013
  • In this paper a new hybrid-type control system is proposed which reduces the pump speed of an electro-hydraulic actuator consisting of a pressure-compensated variable displacement piston pump and a valve-controlled hydraulic cylinder, whenever the flow rate demand is low. In order to avoid interfering with the pressure regulator which also has an effect on swash plate angle, the pump speed is changed in proportion to the mean value of the speed component of position commands. Additionally a pressure switch is employed to prevent the system pressure from getting lower than a reference value. Based on computer simulation & experimental results, it is shown that the hybrid control can save the idling power up to 44% at a stand-by mode by reducing the pump speed from 1,800 rpm to 600 rpm without affecting the dynamic response of the electro-hydraulic actuator.

A Kinematic Analysis on Piston Rod Mechanism in Swashplate Type Hydraulic Axial Piston Motor/Pump Using Constant Velocity Joint (등속조인트를 적용한 사판식 유압 모터/점프의 로드형 피스톤에 대한 운동해석)

  • Kim K.H.;Kim S.D.;Ham Y.B.;Lee J.C.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.2 no.1
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    • pp.1-8
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    • 2005
  • Recently, swash plate type hydraulic axial piston motors/pumps are being extensively used in the world, because of simple design, light weight and effective cost. Structural problem of the swash plate type motor/pump is that tilting angle of swash plate should be limited to relatively small value and lateral farce on pistons has an undesirable effect in reciprocating motion. To solve these problems, piston rod mechanism, which is commonly used in bent axis type motor/pump, is considered to be applied to the swash plate type motor/pump. In this paper, kinematic analysis was done on the piston rod mechanism. A series of formula were derived and numerical calculations were done for a set of motor parameters.

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Characteristics of Lubrication between Slipper and Swashplate in Swashplate Type Hydraulic Piston Pump (사판식 유압 피스톤 펌프의 슬리퍼와 사판 간의 윤활 특성)

  • Cho, Ihnsung
    • Tribology and Lubricants
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    • v.29 no.3
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    • pp.186-191
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    • 2013
  • Hydraulic systems are used to transform mechanical energy into fluid energy and vice versa. They are widely applied in various industries; e.g., they are used in automobiles, public works, rockets, machine tools, heavy construction equipment, and airplanes. Hydraulic pumps are used to transform the energy in these systems. In this study, with the basic operation principles as a starting point, I attempted to clarify how the shape of a slipper affects the lubrication characteristics under practical conditions. A swashplate with a tilt angle of zero and capable of rotating motion was used, along with other devices. A slipper was located at 45 mm eccentricity from the center of the swashplate. The results of this experiment indicated that the shape of the bottom surface of a slipper affects the load capacity, leakage flow, and lubrication characteristics and that the slipper is one of the most important parts for improving the pump efficiency.

A Study on the Stress Analysis of Oil Hydraulic Piston Pump with a Swash Plate Type (사판식 유압 피스톤 펌프의 응력해석에 관한 연구)

  • Jeong, Bong-Soo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.4
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    • pp.2424-2429
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    • 2015
  • In an oil hydraulic piston pump, the cylinder block and valve plate in high speed relative sliding motion have the characteristics which should be extremely controlled for the optimization of leakage and friction losses, and pressure-resistance design of them is very important for high pressure performance. But the studies on the stress analysis of those parts have not been performed briskly. Therefore, in this paper, the stress and displacement distributions of the cylinder block and valve plate in the oil hydraulic piston pump with a swash plate type are discussed through the static stress analysis using CATIA V5. The stress and displacement of the cylinder block are more influenced by the axial pressure than by the radial pressure, and are larger by approximately 66% and 30%, respectively. The results show that a review of the material and shape of the valve plate is required.

A Study on the Internal Flow Analysis in Swash Plate Piston Pump for Marine Hydraulic Power Supply (선박 유압공급 장치용 사판식 유압 피스톤 펌프 내부 유동해석에 관한 연구)

  • Yi, Chung-Seob;Lee, Jeong-Sil;Lim, Jong-hak;Gwak, Beom-Seop;Lee, Ho Seong;Song, Chul Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.1
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    • pp.34-40
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    • 2022
  • In this paper, a flow analysis of a swash-plate type hydraulic piston pump installed on a hydraulic flow supply system for marine vessels is presented. A model and governing equations for computational fluid dynamics (CFD) analyses of swash-plate type hydraulic piston pumps were built, and simulation results regarding the internal flow field of the pump were obtained. By analyzing the internal flow of the swash-plate type hydraulic piston pump, we can confirm the time-dependent stroke of each piston as the pump rotates. We also verified that by analyzing the pulsating flow against the slope of the swash plate, the simulation results match well with the experimental results. The natural frequency of the system was computed to be approximately 380 Hz by applying and analyzing the fast Fourier transform (FFT) of each swash plate slope evaluated.

사판식 유압 피스톤 펌프의 피스톤과 실린더 사이의 윤활해석

  • 박태조
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.04a
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    • pp.643-647
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    • 1995
  • The thin film flow in the clearance between the piston and cylinder is numerically analyzed to study the lubrication characteristics of the Swashplate type axial piston pumps. The Reynolds equation is solved using a finite difference method under Reynolds boundarycondition. The pressure distributions in the clearance and the lateral forces acting on the piston are compared for various operating conditions. Tilting and rotation of the piston in the cylinder gore are highly affect the lubrication characteristics, therefore, additional analysis are required.

A Study on Hydraulic Control Characteristics of a Swashplate Type Axial Piston Pump-Regulator System by Linearization Analysis (사판식 액셜피스톤 펌프-레귤레이터계의 선형화해석에 의한 유압제어특성 고찰)

  • Jo, Seung-Ho;Kim, Won-Su
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.10 s.181
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    • pp.2535-2542
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    • 2000
  • The regulator system has been modeled and combined to a swashplate type axial piston pump. Linear approximation has been performed for nonlinear coefficient terms of an axial piston pump-regulator model without significantly affecting accuracy. Based on the mathematical model of an axial piston pump-regulator system, a couple of characteristic curves of negative flow control and horsepower control are drawn, which show a good correlation with those of experimental results. So the simplified axial piston pump-regulator model in this paper is expected to be utilized not only for the design and analysis of hydraulic circuit of excavator but also for prevention of engine overload.

A Study on the Structural Stability of the Swash Plate Piston Pump for Marine Hydraulic Power Supply (선박 유압공급 장치용 사판식 유압 피스톤 펌프의 구조적 안정성에 관한 연구)

  • Gwak, Beom-Seop;Lim, Jong-Hak;Lee, In-Wook;Yi, Chung-Seob;Lee, Ho Seong;Song, Chul Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.4
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    • pp.24-30
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    • 2021
  • In this paper, a structural stability analysis of the swash plate hydraulic piston pump installed on hydraulic supply systems in marine vessels is presented. In order to verify the integrity of the pump design, a standard structural analysis technique based on the finite element method has been applied for various operating and boundary conditions. For the maximum operational torque (223 N·m) at 5°, 10°, and 15° of the swash plate angle, the maximum deformation, equivalent stress and safety factor are evaluated. The analytical results show that under current operating conditions, the structural reliability of the design has been confirmed.

A Study on the Structural Analysis and Design Verification of Variable Swash Plate Piston Pump Case for Wheeled Armored Vehicle (차륜형 장갑차용 가변형 사판식 피스톤 펌프 케이스의 구조해석 및 설계검증에 관한 연구)

  • Choi, Seong Woong;Kim, Yong Seok;Yang, Soon Yong
    • Journal of Drive and Control
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    • v.16 no.2
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    • pp.43-50
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    • 2019
  • The objective of this study was to reverse engineer a swash plate type piston pump mounted on a wheeled armored vehicle and to analyze the structure of the pump case. From the analysis, the weak parts were identified and corrected in the final design. Each element corresponding to the piston pump case was analyzed. The analytical method was given static boundary conditions, load conditions and confirmed displacement, strain, stress, and safety factor. Plastic deformation and damage were also confirmed and the component elements redesigned through structural analysis Structural analysis and vibration analysis were carried out for the components of the piston pump case. The piston pump model was finally modified by structural analysis and vibration analysis results for each component assembly, and a prototype was designed. Durability test and environmental test were carried out and the test results satisfied all of the requirements. Therefore, the analytical method presented in this study can be utilized as a methodology for element component design in the development of various piston pumps.