• Title/Summary/Keyword: 비파괴 평가/검사/시험

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Pre-service Acoustic Emission Testing for Metal Pressure Vessel (금속압력용기의 사용 전 음향방출시험)

  • Lee, Jong-O;Yoon, Woon-Ha;Lee, Tae-Hee;Lee, Jong-Kyu
    • Journal of the Korean Society for Nondestructive Testing
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    • v.23 no.3
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    • pp.280-284
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    • 2003
  • The field application of acoustic emission(AE) testing for brand-new metal pressure vessel were performed. We will introduce the test procedure for acoustic emission test such as instrument check distance between sensors, sensor location, whole system calibration, pressurization sequence, noise reduction and evaluation. The data of acoustic emission test contain many noise signal, these noise can be reduced by time filtering which based on the description of observation during AE test.

Study on NDT Fault Diagnosis of the Ball Bearing under Stage of Abrasion by Infrared Thermography (마모 단계의 볼 베어링에 대한 적외선 열화상 비파괴 결함 진단 연구)

  • Seo, Jin-Ju;Hong, Dong-Pyo;Kim, Won-Tae
    • Journal of the Korean Society for Nondestructive Testing
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    • v.32 no.1
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    • pp.7-11
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    • 2012
  • For fault detection about the abrasion stage of rotational machineries under the dynamic loading conditions unlike the traditional diagnosis method used in the past decade, the infrared thermographic method with its distinctive advantages in non-contact, non-destructive, and visible aspects is proposed. In this paper, by applying a rotating deep-grooved ball bearing, passive thermographic experiments were conducted as an alternative way to proceeding the traditional fault monitoring on spectrum analyzer. As results, the thermographic experiment was compared with the traditional vibration spectrum analysis to evaluate the efficiency of the proposed method. Based on the results obtained as NDT, the temperature characteristics and abnormal fault detections of the ball bearing according to the abrasion stage were analyzed.

The Present Status and Problem on Application of Nondestructive Testing (국내에서의 비파괴검사 실시 현황 및 그 문제점)

  • 이준현
    • Journal of the KSME
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    • v.35 no.6
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    • pp.495-503
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    • 1995
  • 기계구조물의 건전성 및 잔존수명 평가를 수행하기 위하여서는 먼저 고감도, 고정도의 결함평 가가 필수적이나 대부분의 경우 가동중의 기계구조물로부터의 재료손상평가를 위한 시험편을 채취하는 것은 곤란하기 때문에 비파괴적 기법의 도입이 불가결한 실정이다. 그러나 성수대교 붕괴사고 등과 같은 최근 국내에서 발생한 파손사고의 대부분은 그 사고의 기분원인이 구조물 내부에 발생한 결함들에 대한 측정이 수행되지 않았음은 물론 나아가 이에 대한 근본적인 원인은 국내에서의 비파괴 검사실시에 대한 제도적인 문제에 기인한다. 따라서 여기서는 최근 기계 및 구조물의 안전성 확보에 이써서 필수불가결한 기술인 비파괴검사에 대한 국내의 실시 현황 및 그 문제점 등을 주로 제도적인 관점에서 미국 및 일본 등의 선진국과 비교함으로써 기술하고자 한 다.

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Models of Reliability Assessment of Ultrasonic Nondestructive Inspection (초음파 비파괴검사의 신뢰도 평가 모델)

  • Park, I.K.;Park, U.S.;Kim, H.M.;Park, Y.W.;Kang, S.C.;Choi, Y.H.;Lee, J.H.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.21 no.6
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    • pp.607-611
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    • 2001
  • Ultrasonic inspection system consist of the operator, equipment and procedure. The reliability of results in ultrasonic inspection is affected by its ability. Furthermore, the reliability of nondestructive testing is influenced by the inspection environment, materials and types of defect. Therefore, it is very difficult to estimate the reliability of NDT due to the various factors. In this study, the probability of detection by logistic probability model and Monte Carlo simulation is used for the reliability assessment of ultrasonic inspection. The utility of the NDT reliability assesment is verified by the analysis of the data from round robin test nth these models.

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Study on the Image Quality Comparison between in Digital RT and Film RT (용접부에 대한 디지털 방사선투과영상과 필름 방사선투과영상의 상질 비교에 관한 연구)

  • Park, Sang-Ki;Ahn, Yean-Shik;Gil, Doo-Song
    • Journal of the Korean Society for Nondestructive Testing
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    • v.31 no.4
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    • pp.391-397
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    • 2011
  • Conventional film radiographic test has been generally and widely used in the inspection on the weldment for quality assurance. On the other hand, since the analog RT is well known for typical time and cost consuming method with complex process of inspection, the industry has researched various ways how to improve radiographic test technology. In this study, we verified the fact that digital RT provides a lot more benefit in effectively detecting defects, ever film details, through digital processing of image enhancement, compared to film RT. As a result, we reached conclusion that digital RT is positively able to replace the film RT in industry in part or in whole.

State of the Art in Life Assessment for High Temperature Components Using Replication Method (표면복제기법을 이용한 고온 설비의 수명평가 현황과 적용사례)

  • Kim, Duck-Hee;Choi, Hyun-Sun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.30 no.5
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    • pp.489-496
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    • 2010
  • The power generation and chemical industry have been subjected to further material degradation with long term operations and need to predict the remaining service life of components, such as reformer tube and steam turbine rotor, that have operated at elevated temperatures. As a non-destructive technique, replication method with reliable metallurgical life and microstructural soundness assessment has been recognized with strongly useful method until now. Developments of this method have variously accomplished by new quantitative approach, such as carbide analysis, with A-parameter and grain deformation method. An overview of replication, some new techniques for material degradation and life assessment were introduced in this paper. Also, on-site applications and its reasonableness were described. As a result of having analyzed microstructure by replication method, carbide approach was quantitatively useful to life assessment.

Ultrasonic C-scan Technique for Nondestructive Evaluation of Spot Weld Quality (Spot용접 접합면의 초음파 비파괴평가 기법 제 1보 C-scan 기법을 중심으로)

  • Park, Ik-Gun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.14 no.2
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    • pp.112-121
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    • 1994
  • This paper discusses the feasibility of ultrasonic C-scan technique for nondestructive evaluation of spot weld quality. Ultrasonic evaluation for spot weld quality was performed by immersion method with the mechanical and the electronic scanning of point-focussed ultrasonic beam(25 MHz). For the sake of the approach to the quantitative measurement of nugget diameter and the discrimination of the corona bond from nugget, preliminary infinitesimal gap experiment by newton ring is tried in order to set up the optimum ultrasonic test condition. Ultrasonic image data obtained were confirmed and compared by optical microscope and SAM(Scanning Acoustic Microscope) observation of the spot-weld cross section. The results show that the nugget diameter can be measured with the accuracy of 1.0mm, and voids included in nugget can be detected to $10{\mu}m$ extent with simplicity and accuracy. Finally, it was found that it is necessary to make a profound study of definite discrimination of corona bond from nugget and the approach of quantitative evaluation of nugget diameter by utilizing the various image processing techniques.

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Interpretation of AE Signals from Rocket Motor Case Assembly (로켓 연소관 조립체의 음향방출 신호해석)

  • Rhee, Sang-Ho;Hwang, Tae-Kyong;Mun, Sun-Il
    • Journal of the Korean Society for Nondestructive Testing
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    • v.23 no.5
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    • pp.488-496
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    • 2003
  • To establish nondestructive test method for rocket motor assembly with rubber and aerospace composite materials, practicable quality control acoustic emission test method is presented. Structural analysis for motor assembly is performed by ABAQUS code and analysis output result is confirmed by strain gage and AE data. Various specimens were tested and analyzed using strain gage and acoustic emission data. The hit rate of acoustic emission was closely related with case/rubber debonding. This report also describes practicable acoustic emission nondestructive method for evaluating motor case assembly quality assurance in the industrial field.

Vibration-Based Nondestructive Evaluation of Thermal Stress-Induced Damage in Thin Composite Laminates (복합 적층 박판의 열응력 파손에 대한 진동 활용 비파괴평가)

  • Lee, Sung-Hyuk;Choi, Nak-Sam;Lee, Jong-Ki
    • Journal of the Korean Society for Nondestructive Testing
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    • v.19 no.5
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    • pp.347-355
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    • 1999
  • A feasibility investigation on vibration-based nondestructive evaluation of thermal stress-induced micro-failure in the free edge region of thin composite laminates(1mm thick) has been carried out. The failure occurrence and damage zone, which were predicted by the three-dimensional finite-element thermal stress analysis, were observed using the ultrasonic C-scan and optical microscopy. Analysis of the vibration spectrum measured from the laminate beam specimens by the vibration sweep test exhibited that the obvious decrease in resonancy frequency and some considerable increase in damping factor were associated with the micro-failure formation. The vibration technique utilizing short beam and high resonant frequency was found to be very sensitive to the thermal stress-induced damage in the thin laminates.

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Strength evaluation of rear axle housing (후륜차축(8ton)의 강도평가)

  • 문상열;한응교;최만용
    • Journal of the korean Society of Automotive Engineers
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    • v.5 no.1
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    • pp.17-23
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    • 1983
  • 현재 생산되고 있는 8 ton 차축(후료)의 강도를 평가하기 위해 strain gauge에 의한 능력측정과 이 제품의 신뢰성 향상을 위한 피로 시험기에 의한 시험 및 특히 용접부분의 결함을 검출하기 위한 비파괴검사법의 적용 등, 제품에 대한 품질보증을 위한 일련의 시험을 한 결과를 보고하 고자 한다.

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