• Title/Summary/Keyword: 비파괴탐상

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Effect of Ultrasonic Waves on Fiber Orientation in CFRP Laminated Composites

  • Park, Je-Woong;Kweon, Young-Sub;Im, Kwang-Hee;Hsu, David;Kim, Sun-Kyu;Yang, In-Young
    • Journal of Korea Foundry Society
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    • v.27 no.6
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    • pp.255-257
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    • 2007
  • 최근에는 탄소섬유복합재료(CFRP)는 우주 및 민간 항공산업분야에 널리 활용이 되고 있는 실정이다. CFRP 복합재는 적층구성에 따라 기계물성치 및 강성에 크게 영향이 미치므로 가장 대표적인 직교이방성 적층재의 적층배향을 비파괴 탐상하는 것은 중요하다. 본 연구에서는 CFRP 적층재의 섬유배향에 가장 민감한 초음파 전단파를 활용하기 위해 2개의 종파 초음탐촉자를 이용하는 새로운 기법을 제안하였다. 또한 초음파 전단파를 발생하기 위해서는 탐촉자 밑면에 접촉매질인 태운꿀을 사용하는데 초음파시험하는 도중에 물성치중에 하나인 즉 점성이 상당히 변하게 된다. 이러한 문제를 해결하기 위해 2개의 종파용 초음파탐촉자를 이용해 전단파를 발생시킴으로써 접촉매질문제를 상당히 경감할 수 있는 것으로 나타났으며 여기에서 발생한 전단파가 CFRP 복합적층판의 섬유배향에 매우 민감함을 알 수 있었다.

Study on Detection of Crack and Damage for Cantilever Beams Using Vibration Characteristics (진동특성을 이용한 외팔보의 크랙 및 손상 검출에 대한 연구)

  • Son, In-Soo;Ahn, Sung-Jin;Yoon, Han-Ik
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.19 no.9
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    • pp.935-942
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    • 2009
  • In this paper, the purpose is to investigate the natural frequency of a cracked Timoshenko cantilever beams by FEM(finite element method) and experiment. In addition, a method for detection of crack in a cantilever beams is presented based on natural frequency measurements. The governing differential equations of a Timoshenko beam are derived via Hamilton's principle. The two coupled governing differential equations are reduced to one fourth order ordinary differential equation in terms of the flexural displacement. The crack is assumed to be in the first mode of fracture and to be always opened during the vibrations. The detection method of a crack location in a beam based on the frequency measurements is extended here to Timoshenko beams, taking the effects of both the shear deformation and the rotational inertia into account. The differences between the actual and predicted crack positions and sizes are less than 6 % and 23 % respectively.

A Study of the Exclusive Embedded A/D Converter Using the Microprocessor and the Noise Decrease for the Magnetic Camera (마이크로프로세서를 이용한 자기카메라 전용 임베디드형 AD 변환기 및 잡음 감소에 관한 연구)

  • Lee, Jin-Yi;Hwang, Ji-Seong;Song, Ha-Ryong
    • Journal of the Korean Society for Nondestructive Testing
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    • v.26 no.2
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    • pp.99-107
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    • 2006
  • Magnetic nondestructive testing is very useful far detecting a crack on the surface or near of the surface of the ferromagnetic materials. The distribution of the magnetic flux leakage (DMFL) on a specimen has to be obtained quantitatively to evaluate the crack. The magnetic camera is proposed to obtain the DMFL at the large lift-off. The magnetic camera consists of a magnetic source, magnetic lens, analog to digital converters (ADCs), interface, and computer. The magnetic leakage fields or the distorted magnetic fields from the object, which are concentrated on the magnetic lens, are converted to analog electrical signals tv arrayed small magnetic sensors. These analog signals are converted to digital signals by the ADCs, and are stored, imaged, and processed by the interface and computer. However the magnetic camera has limitations with respect to converting and switching speed, full range and resolution, direct memory access (DMA), temporary storage speed and volume because common ADCs were used. Improved techniques, such as those that introduce the operational amplifier (OP-Amp), amplify the signal, reduce the connection line, and use the low pass filter (LPF) to increase the signal to noise ratio are necessary. This paper proposes the exclusive embedded ADC including OP-Amp, LPF, microprocessor and DMA circuit for the magnetic camera to satisfy the conditions mentioned above.

Modeling of Elastodynamic Problems in Finite Solid Media (유한 고체내 탄성동역학 문제의 모델링)

  • Cho, Youn-Ho
    • Journal of the Korean Society for Nondestructive Testing
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    • v.20 no.2
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    • pp.138-149
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    • 2000
  • Various modeling techniques for ultrasonic wave propagation and scattering problems in finite solid media are presented. Elastodynamic boundary value problems in inhomogeneous multi-layered plate-like structures are set up for modal analysis of guided wave propagation and numerically solved to obtain dispersion curves which show propagation characteristics of guided waves. As a powerful modeling tool to overcome such numerical difficulties in wave scattering problems as the geometrical complexity and mode conversion, the Boundary Element Method(BEM) is introduced and is combined with the normal mode expansion technique to develop the hybrid BEM, an efficient technique for modeling multi mode conversion of guided wave scattering problems. Time dependent wave forms are obtained through the inverse Fourier transformation of the numerical solutions in the frequency domain. 3D BEM program development is underway to model more practical ultrasonic wave signals. Some encouraging numerical results have recently been obtained in comparison with the analytical solutions for wave propagation in a bar subjected to time harmonic longitudinal excitation. It is expected that the presented modeling techniques for elastic wave propagation and scattering can be applied to establish quantitative nondestructive evaluation techniques in various ways.

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Study on the Micro Crack Detection in Joints by Using Ultrasound Infrared Thermography (초음파 적외선 열화상을 이용한 접합부의 미세균열 검출 연구)

  • Park, Hee-Sang;Choi, Man-Yong;Park, Jeong-Hak;Lee, Seung-Seok;Huh, Yong-Hak;Lee, Bo-Young;Kim, Jae-Seong
    • Journal of the Korean Society for Nondestructive Testing
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    • v.32 no.2
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    • pp.162-169
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    • 2012
  • This study detected SCC defects of dissimilar metal welded(STS304 and SA106 Gr. b) pipes using the ultrasonic infrared thermography method and the lock-in image treatment method among infrared thermography method. The infrared excitement equipment has 250 Watt of output and 20 kHz of frequency. By using the ultrasound infrared thermography method, the internal defects of dissimilar metal weld joints of pipes used at nuclear power plants could get detected. By an actual PT test, it was observed that the cracks inside the pipe existed not as a single crack but rather as a multiple cracks within a certain area and generated a hot spot image of a broad area on the thermography image. In addition, UT technology could not easily defects detected by the width of $10\;{\mu}m$ fine hair cracks. but, ultrasound infrared thermography technique was defect detected.

Study on the Nonlinear Electromagnetic Acoustic Resonance Method for the Evaluation of Hidden Damage in a Metallic Material (금속 재료의 잠닉손상 평가를 위한 비선형 전자기음향공진 기법에 관한 연구)

  • Cho, Seung-Wan;Cho, Seung-Hyun;Park, Choon-Su;Seo, Dae-Cheol;Jhang, Kyung-Young
    • Journal of the Korean Society for Nondestructive Testing
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    • v.34 no.4
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    • pp.277-282
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    • 2014
  • Recently, much attention has been paid to nonlinear ultrasonic technology as a potential tool to assess hidden damages that cannot be detected by conventional ultrasonic testing. One nonlinear ultrasonic technique is measurement of the resonance frequency shift, which is based on the hysteresis of the material elasticity. Sophisticated measurement of resonance frequency is required, because the change in resonance frequency is usually quite small. In this investigation, the nonlinear electromagnetic acoustic resonance (NEMAR) method was employed. The NEMAR method uses noncontact electromagnetic acoustic transducers (EMATs) in order to minimize the effect of the transducer on the frequency response of the object. Aluminum plate specimens that underwent three point bending fatigue were tested with a shear wave EMAT. The hysteretic nonlinear parameter ${\alpha}$, a key indicator of damage, was calculated from the resonance frequency shift at several levels of input voltage. The hysteretic nonlinear parameter of a damaged sample was compared to that of an intact one, showing a difference in the values.

Electrical Characteristics Measurement of Eddy Current Testing Instrument for Steam Generator in NPP (원전 증기발생기 와전류검사 장치의 전기적 특성 측정)

  • Lee, Hee-Jong;Cho, Chan-Hee;Yoo, Hyun-Joo;Moon, Gyoon-Young;Lee, Tae-Hun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.33 no.5
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    • pp.465-471
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    • 2013
  • A steam generator in nuclear power plant is a heatexchager which is used to convert water into steam from heat produced in a nuclear reactor core, and the steam produced in steam generator is delivered to the turbine to generate electricity. Because of damage to steam generator tubing may impair its ability to adequately perform required safety functions in terms of both structural integrity and leakage integrity, eddy current testing is periodically performed to evaluate the integrity of tubes in steam generator. This assessment is normally performed during a reactor refueling outage. Currently, the eddy current testing for steam generator of nuclear power plant in Korea is performed in accordance with KEPIC & ASME Code requirements, the eddy current testing system is consists of remote data acquisition unit and data analysis program to evaluate the acquired data. The KEPIC & ASME Code require that the electrical properties of remote data acquisition unit, such as total harmonic distortion, input & output impedance, amplifier linearity & stability, phase linearity, bandwidth & demodulation filter response, analog-to-digital conversion, and channel crosstalk shall be measured in accordance with the KEPIC & ASME Code requirements. In this paper, the measurement requirements of electrical properties for eddy current testing instrument described in KEPIC & ASME Code are presented, and the measurement results of newly developed eddy current testing instrument by KHNP(Korea Hydro & Nuclear Power Co., LTD) are presented.

Application of Laser-based Ultrasonic Technique for Evaluation of Corrosion and Defects in Pipeline (배관부 부식 및 결함 평가를 위한 레이저 유도 초음파 적용 기술)

  • Choi, Sang-Woo;Lee, Joon-Hyun;Cho, Youn-Ho
    • Journal of the Korean Society for Nondestructive Testing
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    • v.25 no.2
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    • pp.95-102
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    • 2005
  • There are many tube and pipeline in nuclear power plant under high temperature and high pressure. Erosion and corrosion defects were expected on these tube and pipe-line by environmental and mechanical factors. These erosion and corrosion defects ran be evaluated by ultrasonic technique. In these study, Scanning Laser Source(SLS) technique was applied to detect defect and construct image. This technique also makes detection possible on rough and curved surfaces such as tube and pipe-line by scanning. Conventional ultrasonic scanning technique requires immersion of specimen or water jet for transferring ultrasonic wave between transducer and specimen. However, this SLS technique does not need contacting and couplant to generate surface wave and to get flaw images. Therefore, this SLS technique has several advantages, for complicated production inspection, non-contact, remote from specimen, and high resolution. In this study, SLS images were obtained with various conditions of generation laser ultrasound and receiving in order to enhance detectability of flaws on the tube. Stress corrosion cracks were produced on tube and images of stress corrosion cracks were constructed by using SLS technique.

Position Control Technique of Ultrasonic Scanner for an Automated Ultrasonic Testing Using Surface Wave (표면파를 이용한 자동 초음파탐상검사 주사장치의 위치제어 기술)

  • Lee, Jong-Po;Park, Chul-Hoon;Um, Byong-Guk
    • Journal of the Korean Society for Nondestructive Testing
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    • v.23 no.1
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    • pp.30-37
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    • 2003
  • In order to replace the manual ultrasonic testing(UT) with an automated UT(AUT), a scanner which enables us to control the positions of a transducer is essential. Encoders have been commonly used to obtain the position information from the conventional scanners controlled by motor. Encoders have various advantages in many aspects. However, if the slip of motor wheel occurs during scanning, various errors are involved in the position accuracy. Thus, the position information of encoders becomes meaningless in case of slip. The reliability of AUT results nay become serious problem. Hence, slip must be avoided, but it can not be completely avoided at present time. In this paper, a new idea that surface wave is used to solve this problem and replace encoders has been proposed. It is shown that this idea can be employed in AUT scanner without encoders. That is, one transducer transmitting surface wave is fixed and the other transducer attached to the scanner receives UT signal. Then, computer calculates the present position of scanner based on the information given by surface wave. Thus, the movement of a scanner can be controlled by the amount of input based on the information obtained.

Development of the Phased Array Ultrasonic Testing Technique for Nuclear Power Plant's Small Bore Piping Socket Weld (원전 소구경 배관 소켓용접부 위상배열 초음파검사 기술 개발)

  • Yoon, Byung-Sik;Kim, Yong-Sik;Lee, Jeong-Seok
    • Journal of the Korean Society for Nondestructive Testing
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    • v.33 no.4
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    • pp.368-375
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    • 2013
  • Failure of small bore piping welds is a recurring problem at nuclear power plants. And the socket weld cracking in small bore piping has caused unplanned plant shutdowns for repair and high economic impact on the plants. Consequently, early crack detection, including the detection of manufacturing defects, is of the utmost importance. Until now, the surface inspection methods has been applied according to ASME Section XI requirements. But the ultrasonic inspection as a volumetric method is also applying to enforce the inspection requirement. However, the conventional manual ultrasonic inspection techniques are used to detect service induced fatigue cracks. And there was uncertainty on manual ultrasonic inspection because of limited access to the welds and difficulties with contact between the ultrasonic probe and the OD(outer diameter) surface of small bore piping. In this study, phased array ultrasonic inspection technique is applied to increase inspection speed and reliability. To achieve this object, the 3.5 MHz phased array ultrasonic transducer are designed and fabricated. The manually encoded scanner was also developed to enhance contact conditions and maintain constant signal quality. Additionally inspection system is configured and inspection procedure is developed.