• Title/Summary/Keyword: 비전검사

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Study on the 3D Assembly Inspection of Two-Step Variable Valve Lift Modules Using Laser-Vision Technology (레이저 비전을 이용한 2단 가변밸브 리프트 모듈의 3D 조립검사에 대한 연구)

  • Nguyen, Huu-Cuong;Kim, Do-Joong;Lee, Byung-Ryong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.10
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    • pp.949-957
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    • 2017
  • A laser-vision-based height measurement system is developed and implemented for the inspection of two-step variable valve lift module assemblies. The proposed laser-vision sensor module is designed based on the principle of laser triangulation. This paper summarizes the work on 3D point cloud data collection and height difference measurements. The configuration of the measurement system and the proposed height measurement algorithm are described and analyzed in detail. Additional measurement experiments on the height differences of valves and lash adjusters of a two-step variable valve lift module were implemented repeatedly to evaluate the accuracy and repeatability of the proposed measurement system. Experimental results show that the proposed laser-vision-based height measurement system achieves high accuracy, repeatability, and stabilization for the inspection of two-step variable valve lift module assemblies.

Development of the Mechenical System and Vision Algorithm for the External Appearance Test Using Vision Image Processing (비전 이미지 프로세싱을 이용한 외관검사가 가능한 기계시스템 및 비전 알고리즘 개발)

  • Kim, Young-Choon;Kim, Young-Man;Kim, Sung-Gil;Kim, Hong-Bae;Cho, Moon-Taek
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.2
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    • pp.202-208
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    • 2016
  • In this study, the defect in connection with a C-tray was inspected using a low-cost camera. The four test items were the device overlapping in the tray, the bending of the tray, the loaded quantity of the tray, and the device pocket leaving, an algorithm was developed for defining and detecting the above defect types. Therefore, the developed handling system could extend the application of the stack of the c-tray and provide a quantity verification inspection on the packing processing. The machine operation control program, which can ensure the optimal inspection image to match the scan speed, was developed and the control program that can process the user gui and the vision image utilizing the control was developed. Overall, a mechanical system that is practicable for obtaining an image and processing the vision data was designed.

A Confirmation of the Minimum Moving Time to the Stop-Motion in the (sLa-Camera-pLa)Type ((sLa-Camera-pLa)타입에서 Stop-Motion 방식의 최소 구동 시간 입증)

  • Kim, Soon Ho;Kim, Chi Su
    • KIPS Transactions on Software and Data Engineering
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    • v.6 no.5
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    • pp.223-228
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    • 2017
  • SMT is an device that picks up electronic components and does precise placing onto PCBs. In order to do this, it stops in front of a camera installed in the middle to go over vision inspection. And after that it is move for placing. There are 16 different types of routes in this process. This paper compared to the moving time of three methods in the (sLa-Camera-pLa)type. The first method is stopping in front of the camera for vision inspection and placing components onto PCBs(stop-motion). The second method is moving in front of the camera for vision inspection without stopping(fly1-motion). The third method is inspecting the components when the speed of the X axis, the Y axis is the best and is placing components onto PCBs(fly2-motion). This paper shows the moving time of three methods is same. Therefore we proved that the stop-motion method can be placing in the fastest time without changing structure of the device in the (sLa-Camera-pLa)type.

Development of Vision system for Back Light Unit of Defect (백라이트 유닛의 결함 검사를 위한 비전 시스템 개발)

  • Cho, Sang-Hee;Han, Chang-Ho;Oh, Choon-Suk;Ryu, Young-Kee
    • Proceedings of the KIEE Conference
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    • 2005.10b
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    • pp.127-129
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    • 2005
  • 본 연구에서는 백라이트 유닛의 검사를 위한 머신비전 시스템을 구축한다. 시스템은 크게 하드웨어와 소프트웨어로 나눌 수 있고 하드웨어는 조명부, 영상획득부, 로봇 암 제어부로 분류된다. 조명부는 36W FPL램프로 구성되었고 조명부의 상판에 아크릴판을 거치대로 이용하여 백라이트 유닛을 거치한다. 로봇 암 제어부는 2축 로봇 암을 제어하여 로봇 암의 센서부착 지지대에 부착된 CCD 센서를 이동시킨다. 이와 동시에 영상획득부에서는 이미지를 획득하여 PC로 전송한다. 소프트웨어의 화상처리 검사 알고리즘은 일정 패턴이 있는 도광판에 대한 검사 알고리즘과 일정패턴이 없근 백라이트 유닛에 대한 검사 알고리즘으로 분리된다. 일정 패턴이 인쇄되어 있는 패널에 대한 검사 알고리즘은 모폴로지 연산을 이용하는 템플릿 체크방법과 블록 매칭 방법이 사용되었고 일정패턴이 없는 유닛에 대한 검사는 개선된 Otsu 방법을 이용하여 얼룩이나 흐릿한 결함에 대한 결함을 검출하였다. 실험결과 불균일한 결함과 밝기가 일정하지 않은 결함일지라고 90% 이상의 검출율로 뛰어난 성능을 입증하였다.

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Study on Design Failure Examples of Machine Vision System for Automotive Part Spool Inspection (자동차 부품 스풀 검사를 위한 머신비전 시스템의 설계 실패사례 연구)

  • Jang, Bong-Choon
    • Proceedings of the KAIS Fall Conference
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    • 2010.11b
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    • pp.788-791
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    • 2010
  • 본 논문에서는 자동차 핵심부품 중 하나인 알터네이터 수풀의 육안검사를 대체하기 위한 머신비전시스템을 설계하는 데 목적이 있다. 플라스틱 사출물인 알터네이터 스풀의 경우 일반적으로 미성형, 찍힘, 뜯김, 크랙 등의 불량 유형이 발생한다. 스풀을 고속으로 전수검사하기 위하여 설계의 실패 사례를 예로 들었고, 이를 통해 최적의 고속 자동화 머신비전 시스템을 설계하고자 한다. 3차원 설계 소프트웨어인 Pro-Engineer와 CATIA가 사용되었다. 개발 제작 될 시스템은 산업현장에 적용하여 절대적 판정의 안정성을 도모하고, 생산성 향상 및 부품의 표준화를 확립하는 데 기여할 수 있다.

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Research and Development of Electrode Surface Inspection System (전극 표면 검사 장치 연구 개발)

  • Oh, Choonsuk
    • The Journal of the Institute of Internet, Broadcasting and Communication
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    • v.16 no.3
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    • pp.123-128
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    • 2016
  • In manufacturing processing of a secondary battery, the visual inspection system is studied and developed to check the surface defects of the electrode plates. It consists of two parts, one is the hardware control and the other software implementation. The former is made up to the system configuration and the design of the optical system, the illuminations and the controllers. The latter is the detection algorithms of the surface defects. This system achieves the quality improvement of the electrode process and the price competitiveness. By using the proposed defects detection algorithms this system demonstrates the high reliability of spot, line, manhole, extraneous substance, scratch, and crater defect of a electrode plate surface.

Method to Minimize the Moving Time of the Gantry (겐트리 구동시간의 최소화 방안)

  • Kim, Soon-Ho;Kim, Chi-Su
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.11
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    • pp.6863-6869
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    • 2014
  • A SMT machine is used to place electronic components on a PCB precisely. To place it precisely, after a component inspection, it finds an offset value using a vision camera, and places the precise position on the PCB. In general, to inspect the components with a vision camera, the components stop in front of the camera for inspection, then move to the placement position. On the other hand, if they do not stop in front of a camera, the inspection time will be shortened and the productivity would be increased. In this thesis, when inspecting without stopping in front of a camera, the fastest way among various routes is described. For the gantry passing over a vision camera, both the distance and speed of a gantry moving trajectory were studied, and there was approximately 5% speed increment when using the method suggested in this thesis.

The implementation of interface between industrial PC and PLC for multi-camera vision systems (멀티카메라 비전시스템을 위한 산업용 PC와 PLC간 제어 방법 개발)

  • Kim, Hyun Soo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.1
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    • pp.453-458
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    • 2016
  • One of the most common applications of machine vision is quality inspections in automated production. In this study, a welding inspection system that is controlled by a PC and a PLC equipped with a multi-camera setup was developed. The system was designed to measure the primary dimensions, such as the length and width of the welding areas. The TCP/IP protocols and multi-threading techniques were used for parallel control of the optical components and physical distribution. A coaxial light was used to maintain uniform lighting conditions and enhance the image quality of the weld areas. The core image processing system was established through a combination of various algorithms from the OpenCV library. The proposed vision inspection system was fully validated for an actual weld production line and was shown to satisfy the functional and performance requirements.

병렬 영상처리 기반의 고속 머신 비전기술동향

  • Park, Eun-Su;Choe, Hak-Nam;Kim, Jun-Cheol;Jeong, Eum-Han;Kim, Hak-Il
    • ICROS
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    • v.15 no.3
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    • pp.31-39
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    • 2009
  • 본 고에서는 병렬 영상처리를 이용한 고속 머신 비전(Machine Vision) 기술의 동향에 관해 다룬다. 머신 비전에서 사용되는 대표적인 고속 상용 영상처리 라이브러리인 MIL, HALCON, IPP에 대해 소개하고 현재 활발히 연구되고 있는 SSE, OpenMP, CUDA와 같은 병렬 처리 기술에 대하여 알아 본다. 이러한 병렬 처리 기술을 실제 영상처리 알고리즘에 적용하여 그 성능을 고속 상용 영상처리 라이브러리의 성능과 비교하여 소개된 병렬 처리 기술을 실제 PCB 기판 자동검사와 같은 머신 비전에 적용한 연구사례에 대해서 알아본다.

A Study on Alignment Correction Algorithm for Detecting Specific Areas of Video Images (영상 이미지의 특정 영역 검출을 위한 정렬 보정 알고리즘 연구)

  • Jin, Go-Whan
    • Journal of the Korea Convergence Society
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    • v.9 no.11
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    • pp.9-14
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    • 2018
  • The vision system is a device for acquiring images and analyzing and discriminating inspection areas. Demand for use in the automation process has increased, and the introduction of a vision-based inspection system has emerged as a very important issue. These vision systems are used for everyday life and used as inspection equipment in production processes. Image processing technology is actively being studied. However, there is little research on the area definition for extracting objects such as character recognition or semiconductor packages. In this paper, define a region of interest and perform edge extraction to prevent the user from judging noise as an edge. We propose a noise-robust alignment correction model that can extract the edge of a region to be inspected using the distribution of edges in a specific region even if noise exists in the image. Through the proposed model, it is expected that the product production efficiency will be improved if it is applied to production field such as character recognition of tire or inspection of semiconductor packages.