• 한국신뢰성학회:학술대회논문집
• /
• 한국신뢰성학회 2004년도 정기학술대회
• /
• pp.297-301
• /
• 2004

세탁기의 Shaft Ass'y는 모터로부터 동력을 전달 받아 세탁 및 탈수행정의 제어 기능을 수행하는 세탁기의 핵심부품으로 사용 중 브레이크 밴드소음을 유발하여 소비자의 불만족 요소로 작용하고 있다. 그러나 드럼과 브레이크 페드의 정확한 마찰소음 현상 규명이 안되어 불량 개선에 많은 어려움이 있다. 이를 해결하고자 소음, 진동, 소재 분석 및 ESPI(Electronic Speckle Pattern Interferometry) 분석을 통해 고장원인을 규명하였다. 특히 ESPI는 비접촉, Full Field 정밀 변형 가시화 장치로 Shaft Ass'y의 동작 중 공진소음 발생 부위를 변형 가시화를 통해 정확하게 찾을 수 있었다. 밴드소음 원인은 브레이크 Lever의 공진에 의해 발생하였고 브레이크 밴드 패드의 접촉면적 불균일로 인한 국부적 마찰력 증대가 소음원으로 작용하였다. 밴드소음의 정확한 고장 메커니즘 규명을 통해 개선안을 도출하여 적용하였고 밴드소음 개선효과를 얻을 수 있었다.

• 동력기계공학회지
• /
• 제7권4호
• /
• pp.19-24
• /
• 2003

Exhaust brake system for Diesel engines is composed of gate valve, pneumatic cylinder and exhaust brake valve with on-off solenoid. Exhaust brake valve which is core component of exhaust brake system should have characteristics such as high reliability and long life. In this paper. exhaust brake valve with on-off solenoid which is used for vehicle brake system was studied. For the performance evaluation of on-off solenoid, electromagnetic characteristics and dynamic characteristics are analyzed. As a basic study for the performance improvement of exhaust brake system, pneumatic circuit and pneumatic valve with on-off solenoid were suggested and the performance of the pneumatic valve was evaluated through tests.

• 한국정밀공학회지
• /
• 제15권11호
• /
• pp.208-217
• /
• 1998

본 연구에서는 ER 브레이크와 ER클러치를 피드백작동기로 사용하여 이송테이블의 위치 추적제어를 수행하였다. 이를 위해 먼저 아라빅 검(arabic gum)계통의 ER유체를 자체조성한 후 전기장에 대한 빙햄(Bingham)모델을 실험적으로 도출하였다. 빙햄모델에 근거하여 평판형의 ER브레이크와 실린더형의 ER클러치를 설계 제작하였으며, 계단입력(step input)전기장에 따른 출력토오크특성을 통하여 이들 작동기의 동적모델을 얻었다. 이들 작동기와 연계된 이송테이블시스템의 운동지배방정식을 유도한 후 위치추적제어를 위한 슬라이딩모드제어기를 설계하였다. 제어기 설계시 이송해이블의 부하질량 변화에 대한 시스템 불확실성과 마찰력을 고려하여 제어성능의 강건성을 보장하도록 하였다. 제안된 제어시스템의 제어영역(control bandwidth)을 주파수 영역에서 고찰한 후 여러 레적에 대한 위치추적제어 실험을 수행하였다.

• Tribology and Lubricants
• /
• 제34권2호
• /
• pp.55-59
• /
• 2018

This paper proposes a new type of electro-mechanical wedge brake for commercial vehicles. The brake operates on a novel mechanism for self-boosting braking friction forces using eccentric shafts, and involves wedges that are inserted between the rampbridge and traverse; this self-boosting mechanism is explained herein. A dynamic analysis using ADAMS was conducted, and the findings are reported. The constraint and contact conditions are explained to verify the precision of the dynamic analysis. The dynamic analysis shows that in the proposed mechanism, the self-boosting effect occurs as desired. However, it is also noted that the system has a limitation in terms of the production of unlimited braking forces that can jam the roller inside the wedges. After demonstrating the self-boosting effect, dynamic analyses are performed for several values of the wedge angles and friction coefficients between the brake pads and disks. Conventionally, a lower wedge angle has been suggested owing to its provision of a larger clamping force for given friction coefficients. However, it is noted that lower wedge angles can lead to a higher probability of occurrence of undesirable high braking forces, which can jam the roller into the wedge; thus, a larger wedge angle is preferable for avoiding the undesirable jamming phenomena. These analysis results are presented and discussed herein.

• 한국공작기계학회:학술대회논문집
• /
• 한국공작기계학회 2003년도 추계학술대회
• /
• pp.9-13
• /
• 2003

The objective of this study is structural analysis of rope brake for elevator. The finite element model was developed to compute the stress, strain and friction force for rope brake. The ANSYS code was used for this analysis. In order to structural analysis of rope brake, many variables such as internal pressure, boundary condition, load condition and constraints were considered.

• 한국공작기계학회논문집
• /
• 제14권1호
• /
• pp.89-94
• /
• 2005

The objective of this study is structural analysis of rope brake by spring type. The finite element model was developed to compute the stress, strain and friction force for rope brake by spring type. The ANSYS code was used for this analysis. In order to structural analysis of rope brake, many variables such as internal pressure, boundary condition load condition and constraints were considered.

• 한국공작기계학회:학술대회논문집
• /
• 한국공작기계학회 2004년도 추계학술대회 논문집
• /
• pp.150-155
• /
• 2004

The objective of this study is structural analysis of rope brake by spring type. The finite element model was developed to compute the stress, strain and friction force for rope brake by spring type. The ANSYS code was used for this analysis. In order to structural analysis of rope brake, many variables such as internal pressure, boundary condition, load condition and constraints were considered.

• 대한전기학회:학술대회논문집
• /
• 대한전기학회 2006년도 제37회 하계학술대회 논문집 B
• /
• pp.849-850
• /
• 2006

최근 자동차 브레이크의 전기적 시스템에 대한 연구가 활발히 진행되고 있다. 이와 관련하여 본 논문에서는 자기 엑추에이터 브레이크 시스템(MABS)을 분석하였다. 주행 도중 차량의 이상 및 긴급 상황 발생시 MABS는 전기적 메커니즘을 통해 차량을 제동할 수 있다. MABS는 회전하고 있는 휠에 초당 수십회 작용하여 점차적이고 효율적으로 휠을 제동한다. 이는 제동시간의 단축과 안정성에 있어 향상된 성능을 보인다. 본 연구에서는 유한요소법을 적용한 시뮬레이션을 통해 MABS의 동작 특성을 분석하고, 실제 자동차의 상황을 가정하여 제동하는데 소요되는 시간 및 작동 회수 등에 대해 분석하였다.

• 대한기계학회:학술대회논문집
• /
• 대한기계학회 2000년도 추계학술대회논문집A
• /
• pp.665-670
• /
• 2000

The paper presents the dynamic instability of a disc brake pad subjected to distributed friction forces. A brake pad can be modeled as a beam with two translational springs. The study of this prototypical model is intended to provide a fundamental understanding of disc brake pad instabilities. Governing equations of motion are derived form energy expressions and their corresponding solutions are obtained by employing the finite element method. The critical distributed friction force and the instability regions are demonstrated by changing two translational spring constants. Finally, the changes of eigen-frequencies of a beam determining instability types are investigated for various combinations of two spring constants.

• 한국소음진동공학회논문집
• /
• 제12권11호
• /
• pp.890-896
• /
• 2002

This paper deals with the dynamic stability of a brake shoe under pulsating frictional forces. A lining part of brake systems is assumed as a distributed spring, and the supported elements of a shoe are assumed as translational springs for a constant distributed frictional force and a pulsating frictional force. Governing equations are derived by the use of the extended Hamilton's principle, and numerical results are calculated by finite element method. The critical distributed frictional force and instability regions were investigated for the change of distributed spring constants and translational spring constants.