• Title/Summary/Keyword: 분쇄에너지효율

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신형 시멘트 mill$\ldots$ COMBIDAN

  • 한국양회공업협회
    • Cement
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    • s.76
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    • pp.51-56
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    • 1979
  • F.L.Smidth는 기획적인 규모로 광범위한 시험과 운용을 한 후에 신형의 크리카 밀을 개발했다. 이 밀의 미분쇄실에서는 평균 단위중량이 5$\~$7g 밖에 안되는 최적 크기의 분쇄매체가 사용된다. 이의 사용은 특수하게 설계된 밀의 출구와 전연 새로운 원리에 바탕을 둔 매우 효율적인 스크리닝 diaphragm에 의해서 가능하게 되었다. Conbidan 밀은 개회로나 폐회로식 분쇄에서 모두 최저의 분쇄 효율을 보장하기 때문에 에너지 소비량이 상당히 절감된다. 완성시멘트에서 요구되는 입도에 따라서, 그리고 채택된 분쇄방법에 따라서 Conbidan 밀의 분쇄 효율은 (kg/kwh), 기업적인 규모로 장기에 걸쳐 시험한 결과로 나타난 바와 같이, $12\%\~27\%$가 향상된다.

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Effect of Heating Treatment of Silica Powder on Stirred Ball Milling Efficiency (규석 분말의 교반형 볼 밀 분쇄효율에 미치는 열처리의 영향)

  • 김병곤;박종력;최상근;이재장
    • Journal of the Korean Ceramic Society
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    • v.40 no.7
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    • pp.696-701
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    • 2003
  • The grinding efficiencies of silica powder in a small scale stirred ball mill were investigated by energy consumption estimate. Comparing with a non-treated silica powder and a heating treated silica powder, it was found that a silica powder cooled in room temperature after heating treatment at 600∼900$^{\circ}C$ consumed lower grinding energy than non-treated silica powder, and a silica powder quenched after heating treatment consumed lower grinding energies about 52∼62%, in case of dry grinding. Additionally, if heating treated silica powder grind in wet method, energy consumption will be decreased about 40% than in dry grinding, and the dependency of the particle size to the grinding efficiency, quenching significantly improved it.

Evaluation and application of grinding index of domestic desulfurization limestone (국내 탈황용 석회석의 분쇄성 지수 평가 및 응용)

  • Seo, Jun Hyung;Baek, Chul Seoung;Cho, Jin Sang;Ahn, Young Jun;Ahn, Ji Whan;Cho, Kye Hong
    • Journal of Energy Engineering
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    • v.28 no.1
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    • pp.1-9
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    • 2019
  • In the flue gas desulfurization process of the coal-fired power plant, the grinding efficiencies of the limestone as the sorbent for desulfurization were compared after BWI and HGI measurements. As a result, the grinding index of the domestic desulfurization limestone were linear inversely proportional relationship with decreasing BWI was observed with increasing HGI. There was a difference in grinding efficiency depending on the chemical composition and crystal structure. Therefore, it is considered that when grinding ability of limestone is measured, the grinding property of the sample can be confirmed even by using HGI which can be measured more easily than BWI which is difficult to measure and takes a long time. The desulfurization efficiency can be improved by selective utilization of limestone depending on the crushing characteristics.

Development and Evaluation of the Attrition Coupled Bioreactors for Enzymatic Hydrolysis of Biomass ; Horizontal Paddle Type Bioreactor for Enzymatic Hydrolysis of Cellulose (Biomass의 고효율 효소당화에 적합한 Attrition Coupled Bioreactor 개발에 관한 연구;Horizontal Paddle Type Bioreactor를 활용한 섬유소 당화)

  • 이용현;박진서
    • KSBB Journal
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    • v.4 no.3
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    • pp.215-220
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    • 1989
  • To develop an attrition coupled enzyme reactor with high efficiency-low energy consumption for saccharification of insoluble biomass, a 5L horizontal paddle type bioreactor was constructed and its performance was evaluated. The optimal condition for saccharification of 50g $\alpha$ -cellulose/L was found to be 200rpm with 500g of 3mm glass bead. Especially, the horizontal paddle type bloreactor was very effective for saccharification of high concentration of insoluble cellulose, in which around 72% of $\alpha$ -cellulose was saccharified for 75g $\alpha$ -cellulose/L, and even up to 70% for 100g of $\alpha$ -cellulose/L after 24hours. Under the optimal condition, the power consumption was measured to be around 1.7watth/g. Horizontal paddle type bioreactor seems to have an appropriated structural feature for industrial scale operation and to be an effective and energy saving attrition coupled enzyme reactor.

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Effect of Wet Milling on Scum Generation and Solubilization in Batch Ozone Reaction Using Digested Sludge (소화슬러지를 이용한 회분식 오존반응 시 습식분쇄가 스컴 생성과 가용화에 미치는 영향)

  • Hong, Seong-Min;Lee, Dong-Hoon;Kim, Choong-Gon;Shin, Hyun-Gon
    • Journal of the Korea Organic Resources Recycling Association
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    • v.27 no.2
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    • pp.13-18
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    • 2019
  • Sewage sludge treatment is increasing every year due to improvement of living and urbanization. However, interest in anaerobic digestion which is one of the recycling technology. There is anaerobic digestion of increasing due to limitations of ocean dumping and final disposal. But, the limit of anaerobic digestion efficiency due to the advanced treatment of sewage has been limited, and studies for solubilization technology have been actively conducted. Therefore, in this study, we aimed to investigate the variation of generation of scum and the solubilization efficiency in the application of pre-treatment of ozone reaction and the change of properties of digested sludge with wet milling. There are results of VS/TS increased by 4.4% and $SCOD_{cr}/TCOD_{cr}$ increased by 9.4% by wet milling alone. In addition, the increase of the specific surface area due to which the reduction of the particle size of the solid content of the sludge in the ozone reaction caused by wet milling decreased the generation rate of scum at 14.3% and increased VS/TS at 2.1%, compared with the ozone reaction alone. From these results, it is expected that the application of wet milling can be increased the contact efficiency with solids in the sludge during ozone reaction with suppress scum and increase the efficiency of the subsequent process in anaerobic digestion.

Development and Evaluation of the Attrition Coupled Bioreactors for Enzymatic Hydrolysis of Biomass; Agitated Bead Type Bioattritor for Enzymatic Hydrolysis of Cellulose (Biomass의 고효율 효소당화에 의한 적합한 Attrition Coupled Bioreactor개발에 관한 연구 ; Agitated Bead Type Bioattritor를 활용한 섬유소 당화)

  • 이용현;박진서;윤대모
    • KSBB Journal
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    • v.4 no.2
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    • pp.78-86
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    • 1989
  • The effective saccharification of cellulosic biomass to glucose is the most critical step for the conversion of renwable biomass to alternative liquid fuel. The enzymatic hydrolysis of biomass can be significantly enhanced provide the attrition milling media is added during hydrolysis. The enhancing mechanism of hydrolysis reaction in an agitated bead system was investigated. An attrition-reactor (bioattritor) which installed specially designed torque measuring apparatus was developed, and the potimal saccharification conditions of bioattritor were determined. The relationship between the power consumption required for agitation of attrition-milling media and enhanced extent of hydrolysis of biomass was compared to evaluatic economic feasibility of the process.

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Experimental Study on the Recovery of Useful Minerals Using High Voltage Discharge Shock Pulse (고전압 방전 충격펄스를 이용한 유용광물 회수에 관한 실험적 연구)

  • Cho, Sangho;Jeong, Sangsun
    • Explosives and Blasting
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    • v.40 no.1
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    • pp.17-28
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    • 2022
  • Electrical pulse disintegration(ED) is known as an efficient technology for recovering valuable resources by inducing dielectric breakdown in solids to separate mineral interfaces in ores among the crushing technologies by high voltage discharge. In this study, ED crushing experiment and mechanical crushing experiment of sulfide minerals were performed, and SEM analysis and Microfocus X-Ray CT of the crushed product were performed in order to analyze the disintegration characteristics of zinc minerals exist in the sulfide minerals by the shock wave generated in the solid by high voltage discharge.

Evaluation of Operational Conditions and Power Consumption of a Bioattritor for Enzymatic Saccharification of Uncooked Starch (무증자 전분당화용 분쇄마찰매체 함유 효소반응기의 조작조건과 동력소모의 검토)

  • 이용현;박진서
    • Microbiology and Biotechnology Letters
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    • v.17 no.4
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    • pp.349-357
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    • 1989
  • Uncooked starch can be effectively saccharified in an enzyme reaction system containing attrition-milling media. To develope the high efficiency bioattritor, an agitated bead type bioreactor was constructed, and its effectiveness was evaluated. The optimal operation condition of bioattritor was found to be 300 g glass bead/L, 200 rpm, standard type impeller for 220 g/L of uncooked corn starch. The torque under the various operational conditions were also measured. The interrelation-ship between energy consumption for agitation of attrition-milling media and enhanced extent of saccharification of uncooked starch was evaluated, Power consumption was measured to be around 1.53 watt/L under the optimal operation condition. The attrition coupled enzyme reaction system is identified to tie a very excellent energy saying process for saccharification of uncooked starch, and seems to have a bright prospect of industrial application.

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Comminution Characteristics for Recycling Waste Glass Bottle (폐유리병 재활용을 위한 파분쇄 특성 연구)

  • Lee, Han Sol;Lee, Hoon
    • Resources Recycling
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    • v.29 no.2
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    • pp.28-36
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    • 2020
  • To enhance the recycling rate of wasted glass bottles toward recycled aggregates, the study would decide optimal comminution equipment based on the particle size distribution, aspect ratio and equipment energy analysis. The impact, compress and abrasion is type of generated force by comminution. So, hammer crusher, shredder, roll crusher and ball mill have been selected because they have characteristic which is each type of force. As a result of the particle size analysis of each product, only the shredder product satisfied concrete and asphalt aggregate quality standard condition. Also, as a result of aspect ratio analysis using Imaging software program (Image J, National institute of health), most of size fraction is confirmed under 1.6 value. It was confirmed that the product has low dangerousness and satisfying to shpage index. Also, the particle reduction ratio against input energy of shredder product was the most high. Therefore, we can decide that the optimal equipment which applicable for comminuting waste glass bottle in certain particle size under 10mm is shredder. The result of study will make contribution to increasing energy efficiency of comminution processing and competitiveness of product.

Synthesis of melamine-type functional grinding aids and physical properties of cement applied to them (멜라민계 기능성 분쇄조제의 합성 및 이를 적용한 시멘트의 물리적 특성)

  • Choi, Byung-Wook;Chang, Chun-Ho;Jung, Yong-Wook
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.6
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    • pp.126-133
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    • 2019
  • This study intended to manufacture high quality cement, such as solving the quality problem of cement which has been emerging recently, along with improving grinding efficiency. To this end, the synthesis of melamine-functional pulverizing agents and the physical properties of cement applying them were reviewed and the reaction was carried out by dividing the melamine airborne compound into three stages of polymerization using methylation, sulfonation, and acid catalyst to improve the crushing efficiency of cement clinker and the physical properties of manufactured cement. The obtained melamine type copolymer was applied to the grinding process of cement clinker. And it's grinding efficiency and compressive strength were compared with DEG(diethylene glycol) and TIPA(triisopropanol amine). When it comes to the grinding efficiency, by lowering surface energy with stable adsorption from organic polymer to cement particles, the fineness showed 4-6% up. In the meantime, the compression strength hiked 30% from its initial strength compared to the conventional DEG. At the age of 28days, the strength showed approximately 13% improvement. Therefore, it is confirmed that the overall quality has been elevated in comparison with the conventional one.