• Title/Summary/Keyword: 부식 모니터링

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Relative Corrosion Environment Conditions of Steel Box Members Examined by Corrosion Current Measurement (부식전류 평가를 통한 강박스 부재의 상대적 부식환경 평가)

  • Jin, Yong-Hee;Ha, Min-Gyun;Jeong, Young-Soo;Ahn, Jin-Hee
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.24 no.6
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    • pp.171-179
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    • 2020
  • In this study, a local corrosion environment monitoring was conducted using steel box specimen fabricated to be the same as actual steel bridge members. The steel box specimen that obtained the same corrosion environment as a steel bridge was classified into the upper plate, bottom plate and web plate. Atmospheric corrosion monitoring sensors(ACM sensors) were installed in each corrosion monitoring member of a steel box specimen to measure the corrosion current and examine time of wetness for each monitoring member. The time of wetness and accumulated corrosion current of each monitoring member were calculated from the measured corrosion current using ACM sensors. The corrosion environment that appeared for each of the steel box members was evaluated from monitoring corrosion environment data as the corrosion current, time of wetness, mean corrosion depth of each monitoring member. Additionally, the atmospheric corrosion environment monitoring was also conducted to compare with the local corrosion environment of steel box members. From these local corrosion environment monitoring for the steel box specimen, the relationship between the relative corrosion environment and mean corrosion depth of each steel box member was examined.

Research of Titanium Weld Monitoring Systems (티타늄 용접 모니터링 시스템 연구)

  • Ryu, Jin-Bo;Kim, Gwan-Hyung
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2016.10a
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    • pp.674-675
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    • 2016
  • 원자번호 22번에 해당하는 티타늄(titanium)은 매우 단단하며 가볍고, 부식에도 강한 금속이다. 티타늄은 비슷한 강도의 강철에 비해서 가볍고 알루미늄 합금에 비해 2배나 강력하다. 뿐만 아니라 티타늄은 바닷물에도 부식되지 않아 선박이다 해양플랜트 산업에서 많이 쓰이는 금속이기도 하다. 본 연구는 해양플랜트 건설 사업에 쓰이는 티타늄 용접에 대한 모니터링 시스템을 연구하는데 있다. 티타늄 용접공정에 사용되는 용접 파라메타는 용접 전압, 전류, 용접 토치의 위빙속도 및 와이어 공급 속도로 선정하였으며, 이러한 용접 파라메타를 계측할 수 있는 MCU 기반의 계측 보드를 설계하여 TCP/IP 통신을 기반으로 원격지로 용접 데이터를 전송하도록 하였으며, 이러한 데이터를 실시간으로 데이터를 그래프로 표현하도록 개발하였다. 이러한 용접 데이터에 대한 모니터링을 통하여 용접 시 발생하는 다양한 현상을 파악할 수 있도록 하였다. 본 연구를 통해서 티타늄 용접 시 발생하는 각종 데이터를 실시간으로 모니터링 할 수 있도록 개발하였으며, 데이터베이스에 저장된 기록을 통해서 용접 시 발생한 전체적인 용접 과정을 날짜와 시간별로 저장하여 용접과정에서 발생하는 전 과정을 관리할 수 있도록 하여 어떤 부분에서 잘못된 용접이 발생했는지 파악할 수 있음을 확인하였다.

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A Study on Monitoring of Mitigation of Rail Corrosion using Sacrificial Anode Cathodic Protection Method (희생양극법을 적용한 철도 레일의 방식효과 모니터링 연구)

  • Choi, Jung-Youl;Park, Jong-Yoon;Lee, Kyu-Yong;Chung, Jee-Seung
    • The Journal of the Convergence on Culture Technology
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    • v.5 no.4
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    • pp.367-371
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    • 2019
  • In this study, we proposed the sacrificial anode cathodic protection method as a countermeasure to reduce the corrosion of railway rails under oceanic climatic conditions and proved the anticorrosive effect experimentally. In addition, the proposed sacrificial anode cathodic protection method were tested on site to examine long-term rail corrosion monitoring and field applicability for more than 26 months and to prove the effectiveness of rail corrosion. As a result of monitoring the corrosion state using the cellophane tape method, the appearance of the applied sections with sacrificial anode cathodic protection method was good at the present time about 26 months after the field test laying, and no abnormalities and other abnormalities of the rail welded section and the rail web were found. Hence, in places where no sacrificial anodes were installed, rust progressed rapidly. In addition, the proper spacing of sacrificial anodes was found to form the most stable corrosion coating at 1.0 ~ 1.5m. After about 26 months of monitoring, the installation of sacrificial anodes could help stabilize the overall rail corrosion level, even if the spacing was somewhat wider.

Case study of Corrosion Monitoring Sensor for Marine HC Structure (해양콘크리트 구조물의 철근부식 모니터링을 위한 부식센서 고찰)

  • Jang, Bong-Seok;Cha, Hung-Youn;Ahn, Jeong-Hwan;Kim, Bo-Sung
    • Proceedings of the Korea Concrete Institute Conference
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    • 2009.05a
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    • pp.263-264
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    • 2009
  • This paper presents the example of corrosion monitoring sensor that is applied to massive RC structure exposed to marine environments. Corrosion monitoring sensor is used as an early warning system to predict the initial stage of corrosion in concrete structures. So, it can be a good method to verify the design life and prepare measures for concrete deterioration in advance.

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Characteristics of OCP of Reinforced Concrete Using Socket-type Electrodes during Periodic Salt Damage Test (주기적 염해 시험에 따른 소켓 타입 전극을 활용한 철근 콘크리트의 OCP 특성)

  • Lee, Sang-Seok;Kwon, Seung-Jun
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.25 no.4
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    • pp.28-36
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    • 2021
  • It is known that buried rebars inside concrete structures are protected from corrosion due to passive layer. It is very important to delay the timing of corrosion or evaluate a detection of corrosion initiation for the purpose of cost-beneficiary service life of a structure. In this study, corrosion monitoring was performed on concrete specimens considering 3 levels of cover depth(60 mm, 45 mm, and 30 mm), W/C(water to cement) ratio(40.0%, 50.0%, and 60.0%) and chloride concentration(0.0%, 3.5%, and 7.0%). OCP(Open Circuit Potential) was measured using agar-based socket type sensors. The OCP measurement showed the consistent behavior where the potential was reduced in wet conditions and it was partially recovered in dry conditions. In the case of 30 mm of cover depth for most W/C ratio cases, the lowest OCP value was measured and rapid OCP recovery was evaluated in increasing cover depth from 30 mm to 45 mm, since cover depth was an effective protection against chloride ion ingress. As the chloride concentration increased, the effect on the cover depth tended to be more dominant than the that of W/C ratio. After additional monitoring and physical evaluation of chloride concentration after specimen dismantling, the proposed system can be improved with increasing reliability of the corrosion monitoring.

An Experimental Study on the Effect of Sensor Line Number on the Reactivity Characteristic of Corrosion Sensor Reactive with Chloride Ion to Immigrate into Concrete (콘크리트내로 침투하는 염소이온 반응형 부식센서의 응답특성에 미치는 센서 세선 수의 영향에 관한 실험적 연구)

  • Lee, Hyun-Seok;Lee, Han-Seung
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.18 no.3
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    • pp.143-152
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    • 2014
  • In this study, the sensor response and sensitivity is experimented and analyzed quantitatively by the line numbers of chlorine ion reaction type corrosion sensor that is developed. The sensor response of the developed corrosion sensor is verified with properties of chlorine ion. The multilineal sensor is shown a large resistance change more than the single line sensor by damage of the sensor. And, the resistance change of sensor is as large as high concentration of NaCl aqueous solution, the sensitivity of multilineal sensor is higher than single line sensor's, and the depth of sensor's location is as large as the increasing of resistance change time (cycle). These results suggest that, the developed corrosion sensor could sense corrosion reaction, sensor sensitivity and change of resistance for chloride ion. Especially, It was judged that 7 line sensor was the most superior for monitoring chloride ion immigration into concrete.

Application of Macrocell Sensor System for Monitoring of Steel Corrosion in Concrete Structure Exposed to Marine Environment (해양 콘크리트구조물의 철근부식 모니터링을 위한 매크로셀 센서 시스템의 적용)

  • Lee, Seung-Tae;Moon, Dae-Joong;Kim, Wan-Jong;Moon, Jae-Heum;Kim, Hak-Soo
    • Journal of Korean Society of Coastal and Ocean Engineers
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    • v.22 no.4
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    • pp.241-247
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    • 2010
  • Corrosion of steel embedded in concrete is one of the foremost factors that affect the durability of concrete structures in marine environments. This paper presents an application technique of anode-ladder-system to evaluate corrosion behaviours of marine concrete structure. In order to investigate the behaviours quantitatively, the measurement of potential and current was performed on the concrete elements subjected to the penetration and diffusion of chloride ions. The main variable was the heights from seawater level; namely 3.7, 6.0 and 8.2 m. As a result of the monitoring, it was found that the corrosion characteristics differently behaved with the increasing height. Additionally, through migration test, the relationship between compressive strength of concrete and diffusivity of chloride ions was observed. It is suggested, ultimately, that in order to reduce or mitigate steel corrosion, both appropriate concrete cover depth and high-quality of concrete in early ages should be done.

Relationship between Corrosion in Reinforcement and Influencing Factors Using Half Cell Potential Under Saturated Condition (습윤 상태에서의 반전위를 이용한 철근 부식과 영향 인자 간의 상관성 분석)

  • Jeong, Gi-Chan;Kwon, Seung-Jun
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.9 no.2
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    • pp.191-199
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    • 2021
  • In this study, the correlation between the influencing factors on corrosion and Half Cell Potential(HCP) measurement was analyzed considering the three levels of W/C ratio, cover depth, and chloride concentration. The HCP increased with enlarged cover depth, so it was confirmed that the increment of cover depth was effective for control of corrosion. Based on the criteria, the case of 60mm cover depth showed excellent corrosion control with under -200mV, indicating increase of cover depth is an effective method for reducing intrusion of external deterioration factors. When fresh water was injected to the upper part of specimens, very low level of HCP was monitored, but in the case that concentrations of chloride were 3.5% and 7.0%, HCP dropped under -200mV. In addition, the case with high volume of unit binder showed lower HCP measurement like increasing cover depth. Multiple regression analysis was performed to evaluate the correlation between the corrosive influence factors and HCP results, showing high coefficient of determination of 0.97. However, there were limitations such as limited number of samples and measuring period. Through the additional corrosion monitoring and chloride content evaluation after dismantling the specimen, more reasonable prediction can be achieved for correlation analysis with relevant data.

A Study on the Temporal Correlation of Long-term Exposure Test and Accelerated Corrosion Test of Rebar (장기폭로 시험과 철근 부식 촉진시험의 시간적 상관성에 관한 연구)

  • Lee, Min-Woo;Park, Sang-Soon
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.2 no.4
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    • pp.307-313
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    • 2014
  • Recent interest in the increased structural performance and durability evaluation of this concrete structure in a salt damage environment is increasing. The most secure and reliable method of accelerated corrosion test is a method to carry out the rebar corrosion monitoring can be exposed directly to the marine test site exposure. However, long-term exposure testinghas the disadvantage that a long period is necessary. So, a lot of research on RC of salt damage environment have beenpromoted as alternatives to replace this. However, accelerated corrosion test, in the short term only is appropriate and is but an accelerated test method to evaluate the critical chlorine concentration, there is a difficult problem that you still get the answer. It is one of the correlation problems accelerated test correspond to a certain period of exposure environment. Therefore, in this study, to clarify the differences rebar corrosion beginning, through the actual corrosion accelerated test in corrosion time and laboratory test chamber of the structure of the marine environment results in both environments, it is an object of correlation coefficient derived.