• Title/Summary/Keyword: 부식제어

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Neuro PID Control for Ultra-Compact Binary Power Generation Plant (초소형 바이너리 발전 플랜트를 위한 Neuro PID 제어)

  • Han, Kun-Young
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.25 no.11
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    • pp.1495-1504
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    • 2021
  • An ultra-compact binary power generation plant converts thermal energy into electric power using temperature difference between heat source and cooling source. In the actual power generation environment, the characteristic value of the plant changes due to any negative effects such as environmental condition or corrosion of related equipment. If the characteristic value of the plant changes, it may lead to unstable output of the turbine in a conventional PID control system with fixed PID parameters. A Neuro PID control system based on Neural Network adaptively to adjust the PID parameters according to the change in the characteristic value of the plant is proposed in this paper. Discrete-time transfer function models to represent the dynamic characteristics near the operating point of the investigated plant are deduced, and a design strategy of the proposed control system is described. The proposed Neuro PID control system is compared with the conventional PID control system, and its effectiveness is demonstrated through the simulation results.

Technical Application and Analysis for Reduction of Water Loss in Water Distribution Systems (상수도 관망의 유수율 제고 기술의 적용 및 분석)

  • Kim, Ju-Hwan;Lee, Doo-Jin;Bae, Cheol-Ho;Woo, Hyung-Min
    • Proceedings of the Korea Water Resources Association Conference
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    • 2009.05a
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    • pp.260-266
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    • 2009
  • Non-revenue water reduction(NRW) technologies are implemented to evaluate and manage leakages scientifically in water distribution systems under local governments. A development of quantitative leakage indicator by measuring minimum night flow, pressure control policy by installation of PRV(pressure reducing valve) and the establishment of leakage prevention schemes by residual life modeling of deteriorated water pipes are reviewed and studied. Estimation models of allowable leakage are developed by measuring and analyzing minimum night flow at residential and commercial area in Nonsan city, which is suggested from UK water industry and can improve an existing leakage indicator for the evaluation of non-revenue water. Also, pressure control method is applied and analyzed to Uti distribution area in Sacheon city in the operation aspect. As results, $466\;m^3/day$ of leakage can be reduced and it is expected that 113million won of annual cost can be saved. In the part of corrosion velocity and residual life assessment, non-linear prediction models of residual thickness are proposed by assessment of corrosion velocity based on exposure years, soil and water quality etc., since the deteriorated water pipe play a major role to increase leakage. It is expected that collection data and analyzing results can be applied effectively and positively to reduce non-revenue water by accumulating surveying data and verifying the results in the business field of water distribution systems under local governments.

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A Study on the Recovery of Shape-controlled Copper Oxide from the Waste etchant of PCB Industry (PCB 産業에서 배출되는 산성 염화동 폐액으로부터 입자형상이 제어된 산화동 회수에 관한 연구)

  • 김영희;류도형;김수룡;어용선
    • Resources Recycling
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    • v.10 no.6
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    • pp.15-21
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    • 2001
  • Shape-controlled copper oxides have been recovered from copper-containing waste etchant by neutralization with alkalihydroxide. Large amount of copper-containing waste etchant is generated from Printed Circuit Board industry. In an environmental and economic point of view, retrieve of the valuable natural resource from the waste is important. In recycling process of copper oxide from the waste etchant, reaction temperature controls shapes and sizes of the products. Copper oxide recovered below reaction temperature $40^{\circ}C$ was of a needle shape, while copper oxide comes in a platy shape above $40 ^{\circ}C$ . Physical properties of samples have been characterized using SEM, XRD, TGA and Atomic absorption spectroscopy.

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PWR 정지시 일차계통 산성-환원 및 산화단계의 용존기체 제어조건

  • 성기웅;강덕원;성기방;정홍호
    • Proceedings of the Korean Nuclear Society Conference
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    • 1998.05a
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    • pp.357-362
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    • 1998
  • PWR 정지시 일차계통 수화학 제어의 주요대상은 계통표면에 침적된 부식생성물의 주성분인 비화학양론적 니켈(코발트)페라이트로서, 산성-환원 단계에서 용존수소에 의해 Ni$^{\circ}$ (또는 Co$^{\circ}$)로 환원되고 산성-산화 단계에서 용존산소에 의해 Ni$^{2+}$ (또는 CO$^{2+}$)로 산화되어 이온교환기에 의해 제거된다 본 연구에서는, 니켈 및 코발트 산화물의 25~300 $^{\circ}C$ 환원 또는 산화반응 시 표준자유에너지의 변화 및 용존수소 또는 용존산소의 요구농도를 계산하여, 원자로 정지시 일차계통수 용존 기체의 제어조건을 고찰하였다. 산성-환원 단계의 냉각재 온도인 300~82$^{\circ}C$ 범위에서 용존수소가 충분할 경우 열역학적으로 $^{58}$ Co(또는 $^{60}$Co)Fe$_2$O$_4$$\longrightarrow$Co의 역반응이 억제되므로서 노심외 계통부위 침적이 감소될 수 있기 때문에, 용존수소를 온도에 따라 요구농도 곡선 위로 약간 높게 유지하는 것보다 25~50 cc/kg-$H_2O$로 유지하는 방식이 바람직한 반면, 용존산소를 제공하는 과산화수소 농도가) 2.7 ppm일 때 NiFe$_2$O$_4$$\longrightarrow$Ni$_2$O$_4$(+$\alpha$-Fe$_2$O$_3$) 반응이 일어날 수 있기 때문에, 산성-산화 단계에서는 과산화수소의 냉각재 농도를 이보다 낮게 유지하는 것이 바람직하다.

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Effects of Geometry of Reactor Pressure Vessel Upper Head Control Rod Drive Mechanism Penetration Nozzles on J-Groove Weld Residual Stress (원자로 상부헤드 제어봉구동장치 관통노즐 형상이 J-Groove 용접잔류응력에 미치는 영향)

  • Kim, Ju-Hee;Kim, Yun-Jae;Lee, Sung-Ho;Hur, Nam-Young;Bae, Hong-Yeol;Oh, Chang-Young;Kim, Ji-Soo;Park, Heung-Bae;Lee, Seung-Geon;Kim, Jong-Sung;Huh, Nam-Su
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.10
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    • pp.1337-1345
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    • 2011
  • In pressurized water reactors (PWRs), the reactor pressure vessel (RPV) upper head contains numerous control rod drive mechanism (CRDM) nozzles. In the last 10 years, the incidences of cracking in alloy 600 CRDM nozzles and their associated welds has increased significantly. Several axial and circumferential cracks have been found in CRDM nozzles in European PWRs and U.S. nuclear power plants. These cracks are caused by primary water stress corrosion cracking (PWSCC) and have been shown to be driven by welding residual stresses and operational stresses in the weld region. Therefore, detailed finite-element (FE) simulations for the Korea Nuclear Reactor Pressure Vessel have been conducted in order to predict the magnitudes of the weld residual stresses in the tube materials. In particular, the weld residual stress results are compared in terms for nozzle location, geometry factor$r_o$/t, geometry of fillet, and adjacent nozzle.

Effect of Coating System to Prevent the Deterioration of Concrete Subjected to Compressive Stress (압축응력이 인가된 콘크리트의 열화제어를 위한 표면도막공법의 효과)

  • Yoon, In-Seok
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.16 no.3
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    • pp.23-30
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    • 2012
  • For cracked concrete, it is obvious that cracks should be preferential channel for the penetration of aggressive substances such as chloride ions according to the previous researches. In order to extend the lifetime of cracked concrete, critical issues in the performance of the concrete is the risk of chloride-induced corrosion. Even though crack width can be reduced due to the high reinforcement ratio, the question is to which extend these cracks may jeopardize the durability of cracked concrete. If the size of crack is small, surface treatment system can be considered as one of the best options to extend the service life of concrete structures exposed to marine environment simply in terms of cost effectiveness versus durability performance. Thus, it should be decided to undertake an experimental study on the effect of surface coating system, which can be able to seal the concrete and the cracks to aggressive substances-induced corrosion in particular. In this study, it is excuted to examine the effect of surfaced treated systems on chloride penetration and carbonation through compressive stress induced cracks. Experimental results have showed conclusively that critical stress linked with deterioration, should be existed in compressive stress ratio 50 ~ 70% for chloride penetration and 70 ~ 80% for carbonation, respectively. When the critical stress is exceeded in concrete, a comparatively large deterioration was measured where the critical stress in concrete, the increase in the mass transportation is marginal in spite of the large increase in micro-cracks. As for the effect of surface coating system on crack-sealing, it can be seen conclusively that cracks can be healed.

Design of an Active Shaft Grounding System for the Elimination of Alternating Electromagnetic Field in Vessel (선체 교류 전자장 제거를 위한 능동 축 접지 시스템 설계)

  • Kim, Tae-kue;Ahn, Ho-kyun;Yoon, Tae-sung;Park, Seung-kyu;Kwak, Gun-pyong
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.19 no.6
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    • pp.1515-1524
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    • 2015
  • Recently, for the purpose of preventing the corrosion of a vessel, the electrical corrosion protection device that prevents the corrosions of the hull and the propeller is widely used. However, the electrical corrosion protection method artificially emits the current into the seawater around the hull using the power supply in order to make the hull and propeller be in the state of not being corrosion, so that electromagnetic field is generated outside the hull by the current emitted into the seawater. In this paper, the static and alternating constituents of the electromagnetic field generated in underwater outside the hull are analyzed and a countermeasure is investigated to reduce the strength of the electromagnetic field. In conventional shaft grounding system, the shaft potential is maintained above at least 100mV and the alternating current component constitutes more than 10% of the total current. However, in this paper, a control system was designed in order that the alternating current component and the shaft potential which generate electromagnetic field are maintained within 1% and 2mV respectively, and the performance was verified by simulation.

Trend Evaluation of Self-sustaining, High-efficiency Corrosion Control Technology for Large-scale Pipelines Delivering Natural Gas by Analyzing Patent Data (특허데이터 분석을 통한 천연가스 공급용 대규모 파이프라인을 위한 자립형 고효율 부식 방지 기술의 동향평가)

  • Lee, Jong-Won;Ji, Sanghoon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.12
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    • pp.730-736
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    • 2019
  • The demand for natural gas, which is considered an environmentally friendly energy source, is increasing, and at the same time, the market share of large pipelines for natural gas supply is increasing continuously. On the other hand, the corrosion of such large pipelines reduces the efficiency of natural gas transportation. Therefore, this study aims to establish a strategy for securing the patent rights of related technologies through quantitative analysis of patents on energy-independent high-efficiency corrosion prevention technology for large-scale pipelines for natural gas supply. In this patent technology trend study, Korean, US, Japanese, and European patents filed, published, and registered by June 2018 were analyzed, and a technical classification system and classification criteria were prepared through expert discussion. To use fuel cells as an external power source to prevent the corrosion of natural gas large-scale pipelines, it is believed that rights can be claimed using an energy control system and methods having 1) branch structures of pipeline and facility designs (decompressor/compressor/heat exchanger) and 2) decompression/preheating and pressurization/cooling technology of high pressure natural gas.

Study On development of Intelligent spot weld machine (지능형 스폿 용접기 개발에 관한 연구)

  • Lee, Hui-Jun;Rhee, Se-Hun
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.20-20
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    • 2009
  • 저항 점 용접은 1930년대에 Thomson에 의해 방법이 제안된 이후로 자동차, 전자, 항공기, 철도산업등에서 박판 금속(sheet metal)의 접합에 가장 널리 사용되고 있는 공정이다. 특히 자동차 차체와 같이 대부분 박판으로 구성되는 구조물에서는 저항 점 용접의 사용 범위가 매우 넓기 때문에 자동차 산업에서는 가장 기본적인 근본 기술 중의 하나로 인식되고 있다. 보통 자동차 한대를 생산하는데 소요되는 저항 점 용접 타점은 3000~4000개 정도로 자동차 차체 용접 공정의 대부분을 차지하고 있다. 또한 로봇과 연동된 자동화 공정으로 적용되고 있다. 최근의 자동차 차체를 구성하는 금속 재료가 자동차의 경량화, 친화경 소재의 사용자의 요구로 인해 새로운 강판이 사용된다. 자동차의 연비 향상을 위해서 다른 방법보다 자동차의 무게를 감소시키는 것이 가장 효율적이고, 쉽기 때문에 고장력 강판의 사용이 급속하게 증가하고 있다. 뿐만 아니라 차제의 부식성, 내마모성 향상을 위해 도금 처리된 강판의 사용도 활발하게 이루어지고 있다. 최근에 도장 공정 감소를 위해 도금 처리위에 도료 착색을 용이하게 하는 도료의 일부를 금속 표면에 처리된 강판의 개발도 진행되는 등 금속 소재의 변화가 다양하게 진행되고 있다. 이러한 새로운 강종은 기존의 AC 용접이나 DC 용접으로는 용접성 확보에 어려움을 가지고 있어, 새로운 저항 점 용접 공정의 연구 개발이 필요하다. 본 연구에서는 저항 점 용접 공정의 개선을 위해서 인버터 저항 점 용접기에서 용접 공정 중 전류를 제어하기 위한 효율적인 제어기 개발 방법과 개발된 제어기를 바탕으로 용접 중에 용접부의 품질을 예측하여, 용접 전류 및 가압력을 실시간 제어하여 안정적인 용접부의 품질을 갖질 수 있는 지능형 저항 점 용접기의 적응 제어기를 개발하는데 있다.

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빗각 증착을 이용한 알루미늄 박막의 구조 제어

  • Yang, Ji-Hun;Park, Hye-Seon;Jeong, Jae-Hun;Song, Min-A;Jeong, Jae-In
    • Proceedings of the Korean Vacuum Society Conference
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    • 2013.02a
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    • pp.182-182
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    • 2013
  • 빗각 증착은 입사 증기가 기판에 수직하게 입사하는 일반적인 공정과는 다르게 증기가 기판의 수직선과 $0^{\circ}$ 이상의 각을 갖는 증착 방법을 의미한다. 빗각 증착으로 코팅층의 구조를 제어하기 위해서는 기판에 입사되는 코팅 물질의 증기가 일정한 각도를 유지해야한다. 공정 압력이 높아서 증기의 자유행로가 짧아지면 기판에 도달하는 코팅 물질이 일정한 각도를 유지하지 못하기 때문에 코팅층의 구조제어가 어렵고 일반적인 코팅 공정과 유사한 구조의 코팅층을 얻게 된다. 빗각 증착을 공정 압력이 비교적 낮은 전자빔 증착이나 열 기상증착 등의 코팅 공정에서 실시하는 이유이다. 본 연구는 공정 압력이 ${\sim}10^{-3}$ torr로 비교적 높은 스퍼터링 공정에서 빗각 증착을 실시하여 코팅층의 구조제어가 가능한지를 확인하였다. 실험에 사용된 물질은 알루미늄이었으며 빗각은 $0{\sim}90^{\circ}$를 사용하였다. 실험 결과 빗각의 크기가 $60^{\circ}$ 이하에서는 알루미늄 박막의 구조 변화를 관찰하지 못했으며 $45^{\circ}$와 같은 특정한 빗각에서 밀도가 높은 코팅층을 확인할 수 있었다. 이러한 높은 밀도를 갖는 알루미늄 박막은 강판의 부식을 방지하기 위한 보호막으로 적용이 가능할 것으로 판단되며 염수분무시험 결과 200시간 이상의 높은 적청 발생 시간을 보였다. $60^{\circ}$ 이상의 빗각으로 코팅된 알루미늄 박막에서 독립적으로 형성된 주상정을 관찰할 수 있었다. 빗각의 크기가 $90^{\circ}$로 스퍼터링 타겟과 기판을 수직하게 위치시켜도 알루미늄 박막이 코팅되는 것을 확인할 수 있었으며 일정한 각도를 가지는 주상정을 관찰할 수 있었다. 이러한 주상정의 알루미늄은 비교적 큰 표면적을 가지고 있기 때문에 가스 센서 등 다양한 응용분야에 적용이 가능할 것으로 판단된다. 앞서 설명한 실험결과와 같이 스퍼터링과 같이 공정 압력이 비교적 높은 공정에서도 빗각 증착을 이용한 코팅층의 구조 제어가 가능하다는 것을 확인할 수 있었다.

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