• Title/Summary/Keyword: 부식억제제

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Research of Corrosion Control Technology for the Product Water of SWRO(Seawater Reverse Osmosis) by using liquid lime (액상소석회를 이용한 SWRO 생산수의 부식제어 연구)

  • Kim, Min-Chul;Hwang, Kyu-Won;Woo, Dal-Sik;Yoon, Seok-Min;Kwak, Myung-Hwa
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.12 no.1
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    • pp.529-536
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    • 2011
  • In this study, we confirmed that the SWRO(Sea Water Reverse Osmosis) production water has more hard corrosiveness than the tap water by fundamental experiment. According to the result, the target of this study was aimed at developing maintenance and anti-corrosion method. In the early stages of the research, batch tests using mild steel coupons and electrochemical experiments were applied to compare the corrosiveness between SWRO production water and the tap water. After then, two corrosion control methods for SWRO production water were applied. Liquid lime($Ca(OH)_2$) and Carbon Dioxide($CO_2$) were inserted and compared with the combination of liquid lime with phosphate corrosion inhibitor and carbon dioxide. The water qualities were evaluated through LSI(Langelier Saturation Index) and proper injection ratio was deduced by the result. Since then, simulated loop system test were performed to evaluate anti-corrosion effect depending on corrosion inhibitors. Subsequently, carbon steel pipes equipped at the loop system were detached for SEM, EDX and XRD analysis to acquire quantitative and qualitative data of the major corrosion products inside the pipes. In conclusion, the controled groups with anti-corrosion techniques applied were effective by appearing 97.4% and 90.9% of improvements in both case of liquid lime and the liquid lime with a phosphate corrosion Inhibitor. furthermore, major components of scale were iron oxides, on the other hand, protective effect of film formation by calcium carbonate($CaCO_3$) could be confirmed.

An Experimental Study on the Resistance to Penetration of Harmful Ions in Surface Coatings Material Containing Organic Corrosion inhibitor (유기계 방청제를 혼입한 표면피복재의 유해이온 침투저항에 관한 실험적 연구)

  • Ryu, Hwa-Sung;Shin, Sang-Heon;Lee, Han-Seung
    • Journal of the Korea Institute of Building Construction
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    • v.17 no.2
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    • pp.157-166
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    • 2017
  • In general, carbonation and chlorine ions are the most harmful causes of deterioration of concrete structures. Recently, a method has been developed to control the corrosion of rebar in concrete containing chloride by impregnating a Surface coating material with a inhibitor. In this study, accelerated carbonation and differential thermogravimetric analysis (TG-DTA) and CASS tests were carried out to evaluate the characteristics of Surface coatings containing Organic Corrosion inhibitors which are excellent in corrosion inhibition and fix degradation causes $CO_2$ and $Cl^-$. As a result of the experiment, TG-DTA analysis and accelerated carbonation showed that $CO_2$ was directly reacted with amine derivative in concrete by the incorporation of Organic Corrosion inhibitor. In other words, $CO_2$ was immobilized and carbonation inhibition effect was confirmed. In addition, in the CASS test, the specimen coated with the Surface coating material containing the Organic Corrosion inhibitor with $Cl^-$ fixing property showed no corrosion until the 28th day and had excellent performance in preventing corrosion of a rebar by the chloride ion.

CMP 컨디셔닝 공정에서의 부식방지를 위한 자기조립 단분자막의 적용과 표면특성 평가

  • Jo, Byeong-Jun;Gwon, Tae-Yeong;Venkatesh, R. Prasanna;Kim, Hyeok-Min;Park, Jin-Gu
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2011.05a
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    • pp.33.2-33.2
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    • 2011
  • CMP (Chemical-Mechanical Planarization) 공정이란 화학적 반응과 기계적 힘을 동시에 이용하여 표면을 평탄화하는 공정으로, 반도체 산업에서 회로의 고집적화와 다층구조를 형성하기 위해 CMP 공정이 도입되었으며 반도체 패턴의 미세화와 다층화에 따라 CMP 공정의 중요성은 더욱 강조되고 있다. CMP 공정은 압력, 속도 등의 공정조건과, 화학적 반응을 유도하는 슬러리, 기계적 힘을 위한 패드 등에 의해 복합적으로 영향을 받는다. CMP 공정에서, 폴리우레탄 패드는 많은 기공들을 포함한 그루브(groove)를 형성하고 있어 웨이퍼와 직접적으로 접촉을 하며 공정 중 유입된 슬러리가 효과적으로 연마를 할 수 있도록 도와주는 역할을 한다. 하지만, 공정이 진행 될수록 그루브는 손상이 되어 제 역할을 하지 못하게 된다. 패드 컨디셔닝이란 컨디셔너가 CMP 공정 중에 지속적으로 패드 표면을 연마하여 패드의 손상된 부분을 제거하고 새로운 표면을 노출시켜 패드의 상태를 일정하게 유지시키는 것을 말한다. 한편, 금속박막의 CMP 공정에 사용되는 슬러리는 금속박막과 산화반응을 하기 위하여 산화제를 포함하는데, 산화제는 금속 컨디셔너 표면을 산화시켜 부식을 야기한다. 컨디셔너의 표면부식은 반도체 수율에 직접적인 영향을 줄 수 있는 scratch 등을 발생시킬 뿐만 아니라, 컨디셔너의 수명도 저하시키게 되므로 이를 방지하기 위한 노력이 매우 중요하다. 본 연구에서는 컨디셔너 표면에 연마 잔여물 흡착을 억제하고, 슬러리와 컨디셔너 표면 간에 일어나는 표면부식을 방지하기 위하여 소수성 자기조립 단분자막(SAM: Self-assembled monolayer)을 증착하여 특성을 평가하였다. SAM은 2가지 전구체(FOTS, Dodecanethiol를 사용하여 Vapor SAM 방법으로 증착하였고, 접촉각 측정을 통하여 단분자막의 증착 여부를 평가하였다. 또한 표면부식 특성은 Potentiodynamic polarization와 Electrochemical Impedance Spectroscopy (EIS) 등의 전기화학 분석법을 사용하여 평가되었다. SAM 표면은 정접촉각 측정기(Phoenix 300, SEO)를 사용하여 $90^{\circ}$ 이상의 소수성 접촉각으로써 증착여부를 확인하였다. 또한, 표면에너지 감소로 인하여 슬러리 내의 연마입자 및 연마잔여물 흡착이 감소하는 것을 확인 하였다. Potentiodynamic polarization과 EIS의 결과 분석으로부터 SAM이 증착된 표면의 부식전위와 부식전류밀도가 감소하며, 임피던스 값이 증가하는 것을 확인하였다. 본 연구에서는 컨디셔너 표면에 SAM을 증착 하였고, CMP 공정 중 발생하는 오염물의 흡착을 감소시킴으로써 CMP 연마 효율을 증가하는 동시에 컨디셔너 금속표면의 부식을 방지함으로써 내구성이 증가될 수 있음을 확인 하였다.

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Corrosive control of the water produced by SWRO and Application to small dimensional Pilot Plant (SWRO 생산수의 부식성 제어를 위한 목표 수질 연구 및 소규모 Pilot Plant 적용)

  • Kim, Min-Chul;Hwang, Kyu-Won;Woo, Dal-Sik;Yoon, Seok-Min;Moon, Jung-Gi;Kwak, Moung-Hwa
    • Proceedings of the KAIS Fall Conference
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    • 2009.12a
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    • pp.1042-1045
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    • 2009
  • 역삼투식 해수담수화 (Sea Water Reverse Osmosis, SWRO) 공정에 의한 생산수는 pH가 낮고, 해수 내 존재하는 경도성분인 Ca, Mg 이온이 대부분 제거되기 때문에 상대적으로 매우 강한 부식성을 지니고 있다. 이를 음용수 및 공업용수로 이용 시 설비 및 배관계통에 심각한 부식문제를 유발할 수 있으며, 이를 방지하기 위한 처리공정과 부식성 제어 기술의 지속적인 개발이 요구되는 실정이다. SWRO 1단으로 처리 시 생산수의 전기전도도는 $150{\mu}S/cm$ 정도의 범위를 보이며, 2단 SWRO 과정을 거칠 시 전기전도도는 $100{\mu}S/cm$ 이하의 범위를 나타내는 것으로 알려져 있다. 본 연구에서는 SWRO 2단 처리수를 가정한 $20{\mu}S/cm{\sim}25{\mu}S/cm$ 범위의 전기전도도를 지닌 물을 실험 원수로 사용하여, 기존 방식제의 성분과 생산수의 특성을 고려한 효율적인 알칼리성 수처리제를 적용하고 그에 대한 부식성 제어 연구를 수행하였다. SWRO 생산수를 대상으로 부식방지기술을 개발하기 위해서는 부식제어와 관련된 수질 인자인 pH, 칼슘경도, 알칼리도의 조절과 LSI(Langelier Saturation Index)를 설정하는 것이 무엇보다도 중요하다. 본 연구에서는 해수담수화 공정의 생산수를 음용수 및 공업용수로 이용하기 위한 목표 수질을 pH 7.5~7.8, LSI 0 이상, 부가적으로 전기전도도는 $250{\mu}S/cm$ 이하로 설정하였으며, 연구목표 수질을 달성할 수 있는 부식억제제 및 알칼리성 수처리제의 적용을 통해 목표 수질에 대한 설정 근거를 마련하고자 하였다.

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저방사화 Cr-Mn-W-V계 스테인리스강의 미세 조직 특성 및 부식 저항성에 미치는 질소첨가와 소둔 열처리의 영향

  • 장현영;박용수;김영식
    • Proceedings of the Korean Nuclear Society Conference
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    • 1995.05b
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    • pp.591-596
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    • 1995
  • 핵융합로 제1벽재로서 주목받고 있는 저방사화 Cr-Mn-W계 오스테나이트 스테인리스강에 소량의 V을 첨가하고 그 기본 조성에 시그마상의 생성억제와 합금의 고온강도 향상에 효과가 있는 질소함량을 변화시켜 미세 조직 특성 및 부식 저항성에 미치는 영향을 살펴보았다. 질소함량의 변화에 의한 영향과 더불어 소둔열처리 온도의 영향도 살펴보았다. 부식저항성 평가를 위해서는 양극분극시험, 침지시험, Huey시험을 행하였으며, 기계적 성질 평가를 위해서는 경도시험 및 인장 시험을 행하였다 그 결과 질소량이 증가할수록 오스테나이트상이 안정화되어 그 양이 증가하며 고용강화에 의해 경도치도 함께 증가함을 알 수 있었다 경도치는 또한 소둔온도가 증가함에 의해 감소함을 알 수 있었다. 한편 소둔온도가 증가할수록 페라이트량이 증가함을 확인하였다. 부식저항성은 질소량이 증가할수록 소둔온도가 증가할수록 향상됨을 알 수 있었다.

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A Study on Rust Cleaning of Various Industrial Equipment Using Cosmetic and Food Materials (화장품과 식품 재료를 이용한 각종 산업장비 녹(rust) 세정에 관한 연구)

  • Yeom, Seok-Jae;Jung, Sundo;Oh, Eunha
    • Journal of the Korean Applied Science and Technology
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    • v.38 no.1
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    • pp.19-28
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    • 2021
  • Corrosion is the degradation of metals by reaction with the environment. It is difficult to completely remove. Corrosion proceeds rapidly after the protective barrier is destroyed, and several reactions occur that alter the composition and properties of the metal surface and local environments, such as diffusion of metal cations into the matrix, the formation of oxides, and local pH changes. The study of corrosion of steel and iron is of theoretical and practical interest and is receiving considerable attention. Acid solutions, which are widely used in industrial pickling, acid descaling, cleaning and acidification of oil wells, require the use of corrosion inhibitors to suppress corrosion attacks on metallic materials. Physical removal of rust requires expensive special equipment, and chemical removal of it can cause corrosion or shorten the life of the metal. In this study, an eco-friendly rust cleaner was developed using cosmetics and food materials by applying the concept of perm reducing agent and chelate, and applied to remove rust from industrial and hot water pipes and various industrial devices. As a result, it was found that rust cleaners remove rust more effectively and safely compared to conventional treatment methods. At the same time, the rust removal efficiency was 1.75 to 2.5 times better for industrial piping and 1.56 to 2.2 times better for boiler hot water than conventional methods.

Investigation of Pyridinium Ionic Liquids in Corrosion Inhibition of Carbon Steel in Saline Environments (염수 환경에서 탄소강의 피리디늄 이온 액체에 대한 부식 억제 평가 연구)

  • Hassane Lgaz;Lee, Han Seung
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2023.11a
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    • pp.121-122
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    • 2023
  • This study investigates the anti-corrosion properties of two eco-friendly pyridinium ionic liquids; 4DMN and 4DMP, in a 3.5% NaCl solution. Utilizing weight loss tests, EIS, PDP, quantum chemical calculations, and molecular dynamics simulations, the study demonstrates concentration-dependent inhibition efficiencies of 94% and 92% for 4DMN and 4DMP, respectively. The compounds modulate both anodic and cathodic reactions without altering the corrosion mechanism. EIS data suggest that a protective layer forms, supported by FE-SEM and AFM surface analyses, which reveal improved morphology and reduced roughness. Computational validations corroborate these empirical findings, highlighting the feasibility of these ionic liquids for effective, sustainable corrosion mitigation.

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A Study on the Performance Development of Sewage Concrete by Application of Antibiotics (항균제 도포에 의한 하수시설 콘크리트의 성능향상에 관한 연구)

  • Kim, Moo-Han;Kim, Gyu-Yong;Khil, Bae-Su;Cho, Bong-Suk;Lee, Eui-Bae
    • Journal of the Korea Concrete Institute
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    • v.18 no.3 s.93
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    • pp.371-378
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    • 2006
  • Recently sewage facilities mainly consisted of concrete structures are being deteriorated seriously by biodeterioration originated from sulfur-oxidizing bacteria. In this study, to prevent biochemical corrosion of the sewer concrete, antibiotics which prevent growth of sulfur-oxidizing bacteria were developed and antimicrobial performance of it was investigated. After that, to consider applicability of antibiotics to concrete, physical properties of concrete covered with antibiotics were investigated. As a results of the study, it was proved that the antimicrobial performance of antibiotics was available. Also compressive strength and bond strength of concrete didn't closely connected with antibiotics, and resistance to abrasion, water absorption, air permeability, carbonation, salt damage and chemical attack of concrete was improved remarkably by covering with it.

An Experimental Study on the Physical Properties of Concrete Spread with Liquefied Organic and Inorganic Complex Antibiotics (액상 유·무기 복합 항균제를 도포한 콘크리트의 물리적 특성에 관한 실험적 연구)

  • Kim, Mu-Han;Kim, Jae-Hwan;Jo, Bong-Suk;Lee, Eui-Bae
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.10 no.2
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    • pp.67-75
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    • 2006
  • Recently sewage facilities mainly consisted of concrete structures are being deteriorated seriously by biodeterioration originated from sulfur-oxidizing bacteria. In this study, to prevent biochemical corrosion of the sewer concrete, antibiotics which prevent growth of sulfur-oxidizing bacteria were developed and antimicrobial performance of it was investigated. After that, to consider applicability of antibiotics to concrete, physical properties of concrete spread with antibiotics were investigated. As a results of the study, it was proved that the antimicrobial performance of antibiotics was available. Also compressive strength and bond strength of concrete didn't closely connected with antibiotics, and resistance to abrasion, water absorption and air permeability of concrete was improved remarkably by spraying with it.

Electrochemical Characterization of Stainless Steel in Ethanolamine Solution Containing an Alkyl Group using Cyclic Voltammetry (순환전압전류법에 의한 알킬기를 함유한 에탄올아민용액에서 스테인리스의 전기화학적 특성)

  • Park, Keun-Ho
    • Journal of the Korean Applied Science and Technology
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    • v.31 no.1
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    • pp.66-73
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    • 2014
  • In this work, the current-voltage curves for stainless steel in the ethanolamine solution containing alkyl group were measured using the conventional three electrodes of cyclic voltammetry. Stainless steel as working electrode, Ag/AgCl electrode as reference electrode and Pt wire as counter electrode were used respectively. As a result, the C-V characteristics of stainless steel were to be for an irreversible process due to the oxidation current from cyclic voltammogram, using N-ethylethanolamine and N,N-dimethylethanolamine solutions. Effective diffusivity of corrosion inhibitors was decreased with increasing concentration. It was found from SEM images of the metal that the electrolyte (specific name ?)(0.5 N) as corrosion inhibitor was added into a N, N-diethylethanolamine solution ($1.0{\times}10^{-3}M$) containing copper and nickel, the corrosion inhibiting effect was enhanced.