• 제목/요약/키워드: 복합 공작 기계

검색결과 109건 처리시간 0.022초

현장인화 $SiC-Si_3N_4$ 복합재료의 절삭성능 평가 (Cutting characteristics of in situ toughened $SiC-Si_3N_4$ composite)

  • 김경재;박준석;권원태;김영욱
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 2000년도 추계학술대회논문집 - 한국공작기계학회
    • /
    • pp.386-391
    • /
    • 2000
  • It is known that Si$_3$N$_4$ceramic insert has less hardness than A1$_2$O$_3$ceramic insert. But Si$_3$N$_4$ceramic insert has not only high toughness and strength but also low thermal expansion coefficient, which makes it has longer tool life under thermal stress condition. In this study, commercial Si$_3$N$_4$ ceramic insert and home-made SiC-Si$_3$N$_4$ceramic insert which has different sintering time and chemical composition is tested under various cutting conditions. The experimental result is compared in terms of tool life and cutting force. Generally, As the cutting speed and the feed rate increased, the cutting force and the flank wear increased too. The performance of SiC-Si$_3$N$_4$ceramic insert shows the possibility to be a new ceramic tool.

  • PDF

서보모터를 이용한 자동공구교환장치의 개발 (Development of Automatic Tool Changer with Servo-Motor)

  • 고정한;강기영;이상조
    • 한국정밀공학회지
    • /
    • 제16권5호통권98호
    • /
    • pp.66-73
    • /
    • 1999
  • To enhance machining efficiency, tool exchange time have to be reduced. Most automatic tool changer is made up of compound cam and motor. it is not easy to design and manufacture compound cam, and it has no flexibility. But if servo motor is used, it is easy to changer is developed with servo motor, clutch, ball-screw and spline nut. Experimental results show that automatic tool changer designed with servo motor have good faculties.

  • PDF

적층구성이 다른 복합재의 드릴 가공에 관한 연구 (A Study on the Drilling of Composites laminates with respect to Stacking sequences)

  • 정성택;박종남;조규재;심재기
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 2002년도 추계학술대회 논문집
    • /
    • pp.180-185
    • /
    • 2002
  • In recent days the more use of CFRP composite is in the airplane, automobile, and sport goods, etc., the more necessity of research on it in this engineering. In this research, the CFRP composite specimen are fabricated by 48 CFRP plies with 6 stacking sequences, and the specimens are drilled with 4 tools. The results are analyzed with consideration of cutting force, type of tools and fabrication condition. The specimens with each drilling conditions are also investigated with SEM. The optimal drilling conditions such as drill types and cutting force with respect to the fabricating condition are studied.

  • PDF

복합재료의 고속드릴링 가공시 칩형태에 관한 연구 (A Study on the Chip Shapes Properties of the Fiber Reinforced Plastics by High Speed Drilling Process)

  • 성인식;임세환;김주현
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 2005년도 춘계학술대회 논문집
    • /
    • pp.168-173
    • /
    • 2005
  • Composite material is combined with two or more chemical ingredient and different components. FRP has been widely used for the structure of aircraft, ships, automobiles, sporting goods and other machines because of their high specific strength, high specific stiffness and excellent fatigue strength. Recently, the development of machine tool and cutting tool greatly relies on high speed process to satisfy high precision, high efficient machining, shortened process time to maximize material removal rate (MRR) through high cutting speed and feed speed. The research molded CFRP, GFRP as stacking sequence methods of two direction (orientation angle $0^{\circ}\;and\;0^{\circ}/9^{\circ}$) hand lay-up, drilled molded plates using cemented carbide drill and examined chip shapes, surface roughness properties.

  • PDF

섬유강화 복합재료, 고분자 포움 및 레진 콘크리트로 구성된 샌드위치 구조 설계를 위한 파라메트릭 연구 (Parametric study on design of sandwich structures composing of fibre reinfoced composites, polymer foam and resin concrete)

  • 김대일;장승환
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 2005년도 춘계학술대회 논문집
    • /
    • pp.429-434
    • /
    • 2005
  • In this paper sandwich structures like beams and plates are optimised by using parametric study. The structures are composed of fibre reinforced composites for facial material and resin concrete and PVC foam for core materials. The stacking sequences and thickness of the composites are controlled as major parameters to find out the optimal condition for machine tool components. For the plate structure for machine tool bed composites-skined sandwich structure which has several ribs are proposed to enhance both directional bending stiffnesses at the same time. From the results optimal configuration and materials for high precesion machine tools are proposed.

  • PDF

동력순환형과 동력분류형을 구현 가능한 복합형 무단변속기 (Compound CVT realizing Power Circulation Mode and Power Split Mode)

  • 최상훈;김연수
    • 한국공작기계학회논문집
    • /
    • 제14권4호
    • /
    • pp.96-103
    • /
    • 2005
  • We designed the compound CVT(Continuously Variable Transmissions) by combining power circulation mode and power split mode, which have been proposed for connecting 2K-H I differential gear to the V- belt type CVU(Continuously Variable Unit), as an input coupled type. With the designed compound CVT, we carried out theoretical analysis and performance experiments for efficiency, speed ratio, power flow, and power transmission ratio. We proved that the compound CVT had a better performance than either of the power circulation mode or power split mode.

유한요소 모델링을 이용한 틸팅터릿 시스템의 진동특성해석 (Dynamic Characteristic Analysis of Tilting Turret Systems Using Finite Element Modeling)

  • 정상화;김재열;김상석;나윤철
    • 한국공작기계학회논문집
    • /
    • 제10권5호
    • /
    • pp.60-70
    • /
    • 2001
  • In multi-purpose lathe, the design of tilting turret slide system has an important and critical role to enhance accuracy of the machining process. Tilting turret unit is traveled by 3-axis slide systems. There is a need to design this part very carefully. In this research, 3-axis sliding system with tilting turret unit is modeled by considering the element dividing, material proprties, and boundary conditions with PATRAN. Normal mode and frequency analysis of each structures such as saddle, cared, and turret are simulated by NASTRAN, for the purpose of developing the effective design. The results of mode analysis and frequency analysis are visualized with PATRAN, and the design method which can solve the resornance problem by eigenvalues and eigenvectors of each axis is developed as well.

  • PDF

음향방출법에 의한 SM490A강의 복합용접성 평가 (1) (The Evaluation of Mixed-welded SM 490A Steel by Acoustic Emission (1))

  • 이장규;우창기;박성완;김봉각;윤종희;인승현
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 2002년도 추계학술대회 논문집
    • /
    • pp.170-173
    • /
    • 2002
  • The object of this study is to investigate the effect of compounded welding through the AE (Acoustic Emission) characteristics on static tensile test. This study was carried out a SM 490A, high tension steel using the low hydrogen type E4316 of electronic shield metal arc welding and compound wire of $CO_2$gas arc welding. $CO_2$welding, weak in the intensity of HAZ (Heat Affected Zone), can be improved by being combined with coated arc welding, Coated arc welding, weak in the intensity of the bead, can be improved by being combined with $CO_2$welding. Especially, electronic coated arc welding and $CO_2$welding complement the mechanical intensity of HAZ and the bead with each other. So, compounded welding increases the intensity in the special parts and enhances the quality of goods.

  • PDF

랜덤가진시험을 이용한 대형 크랭크샤프트 가공용 복합다기능 선반의 강성 평가 (Stiffness Evaluation of a Heavy-Duty Multi-Tasking Lathe for Large Size Crankshaft Using Random Excitation Test)

  • 최영휴;하경보;안호상
    • 한국정밀공학회지
    • /
    • 제31권7호
    • /
    • pp.627-634
    • /
    • 2014
  • Machine tool vibration is well known for reducing machining accuracy. Because vibration response of a linear structure generally depends on its transfer function if the magnitude of excitation were kept constant, this study introduces a RET(Random Excitation Test) based on FRF method to evaluate stiffness of a prototype HDMTL(Heavy-Duty Multi-Tasking Lathe) for large crankshaft of marine engine. Firstly, two force loops of the lathe and corresponding structural loops were identified:1) workpiece - spindle - head stock - main bed, 2) workpiece - tool post - carriage bed. Secondly, compliances of each structural loop were measured respectively using RET with a hydraulic exciter and then converted into stiffness. Finally, the measured stiffness was compared with that obtained previously by FEM analysis. As the result, both measured and computed stiffness were closely in agreement with each other. And the prototype HDMTL has evidently sufficient rigidity above ordinary heavy-duty lathes.

레이저 복합 가공기의 구조보강의 영향 평가에 관한 해석적 연구 (An Analytical Study on the Effects of Structural Reinforcement for Laser Multi-tasking Machine)

  • 신재호;이춘만;정원지;김재실;이원창
    • 한국공작기계학회논문집
    • /
    • 제16권3호
    • /
    • pp.37-43
    • /
    • 2007
  • Recent technological developments in machine tools have been focused on high speed, low vibration machining and high precision machining. And the concern with multi-functional machining has been increased for the last several years. Multi-tasking machines are widely used in machine tool industries. Laser multi-tasking machine has been developed for high precision and fewer vibration machining. The purpose of this study is to evaluate the effects of structural reinforcement on Laser multi-tasking machine which is comprehensively combined turning center and laser machine. Up to date, for the structural stability evaluation of a multi-tasking machine, the analysis model has been considered only the weight of the upper parts. The positions of upper parts on multi-tasking machine have not been considered in the model. So, the results of the present FE model have revealed some difference with measurement data in case of multi-tasking machine. Design of the machine and structural analysis is carried out by FEM simulation using the commercial software CATIA V5. In the result of the structural analysis, effectiveness of reinforcement of the bed was confirmed.