• Title/Summary/Keyword: 복합재 날개

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소형 프로펠러 경항공기 복합재 날개의 구조설계에 관한 연구

  • 공창덕;강명훈;정종철
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2000.04a
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    • pp.37-37
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    • 2000
  • 복합재료는 높은 무게비 강도 및 강성뿐만 아니라 우수한 재료 특성 때문에 경량화와 구조적 안전성이 요구되는 항공기의 구조재로서 사용이 증대되고 있다. 소형 민용항공기는 구조적 안전성과 함께 제작과 정비, 유지보수의 용이성이 중요시된다. 본 연구에서는 복합재료를 구조재로 사용하였을 때의 성능변화와 경량화 등을 검토하기 위하여 기존의 알루미늄 합금을 이용하여 설계된 소형 프로펠러 경항공기 날개의 구조재로서 복합재료를 사용하여 재설계하였다. 날개의 기본 구조는 스킨, 스파, 웹으로 구성된 상자형 단면으로 설계하였으며 날개의 구조재로서 탄소/에폭시를 사용하여 상용 유한요소해석코드인 NISAII를 이용하여 굽힘, 좌굴 등의 응력해석을 수행하였고 기존 설계된 날개와의 성능비교를 위하여 알루미늄 합금으로 설계된 날개를 모델링하여 해석한 결과와 비교하였다. 비교결과 구조재로 탄소/에폭시를 사용하여 설계된 날개가 무게비 성능면에서 더 우수함을 확인하였다.

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Optimal Design of the Composite Hat-shaped Stiffeners for Simplified Wing Box with Embedded Array Antenna (어레이 안테나 장착을 위한 단순화된 주익 구조의 복합재 모자형 보강재 최적설계)

  • Park, Sunghyun;Kim, In-Gul;Lee, Seokje;Jun, Oo-Chul
    • Composites Research
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    • v.25 no.6
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    • pp.224-229
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    • 2012
  • The structural performance is degraded in case of embedding the array antenna for reconnaissance and surveillance into the wing skin structures. In this paper, the optimal design for the thickness of composite hat-shaped stiffener which is reinforced embedded array antenna on the simplified composite wing box was conducted. To select the basic shape of hat-shaped stiffener, structural analysis was carry out using the commercial finite element analysis program while changing the web slope and flange length of hat-shaped stiffener. The optimal thickness of the composite hat-shaped stiffeners was determined by using commercial optimization program such as VisualDOC and commercial FEA program with considering stresses and buckling constraints.

750kW급 대형 수평축 풍력발전용 복합재 회전날개의 경량화 및 설계개선에 관한 연구

  • 공창덕;방조혁;정종철;강병훈;정석훈;김종식;류지윤
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 1999.04a
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    • pp.28-28
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    • 1999
  • 본 연구는 이전 연구에서 500KW급 중형 수평축 발전기를 설계하였던 경험을 토대로 750KW급 대형 수평축 풍력발전용 복합재 회전날개를 개발하기 위해 수행되었다. 회전날개의 대형화에 따른 구조강도 확보 및 경량화 문제를 해결하기 위해 날개의 단면구조를 변경하였고, 주 하중을 받는 스파부분을 보강하였으며, 취급이 어렵고 가격이 비싼 노맥스 허니컴 대신에 폼을 사용한 샌드위치 구조를 적용하였다. 또한 경량화를 위해 금속재 플렌지형 허브부분 접합방식을 삽입볼트 접합방식으로 구조 설계를 변경하였다. 이러한 복합재 회전날개의 구조적 안정성을 확인하기 위해 상용 유한요소 해석 코드인 NISA II를 사용하였으며, 선형정적해석, 고유진동수해석, 국부 좌굴해석 등을 수행하여, 무게의 증가는 최대한 억제하면서 대형화에 따른 구조강도의 확보가 이루어졌음을 확인하였고, 피로수명해석을 통하여 20년 이상의 요구 수명을 만족함을 확인하였다.

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Static Test of a Composite Wing with Damage Tolerance Design (손상 허용 설계를 적용한 복합재 날개의 정하중 시험)

  • Park, Min-Young
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.46 no.6
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    • pp.471-478
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    • 2018
  • Static tests of the composite wing structure were performed to verify damage tolerance design. Both 5 cases of DLLT and 3 cases of DULT were completed to meet requirements for static strength. After inducing BVID and open hole damages on the critical areas of the composite wing based on associated regulations, the DULT and fracture test were performed. In major wing parts, the measured strains and displacements agreed well with those of structural analysis. The initial structural fracture occurred at the area having minimum margin of safety as expected by analysis. As a result, it was confirmed that results from analytic model and strength evaluation were similar to behaviors of the composite wing structure.

Optimal Design of Thick Composite Wing Structure using Laminate Sequence Database (적층 시퀀스 데이터베이스를 이용한 복합재 날개 구조물의 최적화 설계)

  • Jang, Jun Hwan;Ahn, Sang Ho
    • Composites Research
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    • v.30 no.1
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    • pp.52-58
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    • 2017
  • This paper presents the optimum design methodology for composite wing structure which automatically calculates the safety margin using optimization framework integrating failure modes. Particularly, its framework is possible to optimize sizing procedure to prevent failure mode which has the greatest effect on reducing the sizing time of composite structure. The main failure mode was set as the first ply failure, buckling failure mode, and bolted joint stress field, and the margin was calculated to minimize the weight. The design variable is a laminate sequence database and the responses are strain, buckling, bolted joint stress field. The objective function is the mass of the wing structure. The results of buckling analysis were compared using the finite element model to verify the robustness and reliability of Composite Optimizer.

Optimal Manufacturing of Composite Wing Ribs in Solar-Powered UAVs: A Study (태양광 무인기 복합재 윙 리브 최적 제작 연구)

  • Yang, Yongman;Kim, Myungjun;Kim, Jinsung;Lee, Sooyong
    • Journal of Aerospace System Engineering
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    • v.10 no.4
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    • pp.50-58
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    • 2016
  • In our preceding study, we reported that the use of light, composite-material wings in long-endurance Solar-Powered UAVs is a critical factor. Ribs are critical components of wings, which prevent buckling and torsion of the wing skin. This study was undertaken to design and manufacture optimal composite ribs. The ribs were manufactured by applying laminated-layer patterns and shapes, considering the anisotropic properties of the composite material. Through the finite element analysis using the MSC Patran/Nastran, the maximum load and the displacement shape were identified. Based on the study results measured by structural tests, we present an optimal design of ribs.

A Study on Manufacture of Integrated Composite Wing with High Aspect Ratio (고 세장비 일체형 복합재 날개 제작 연구)

  • Joo, Young-Sik;Jun, Oo-Chul;Byun, Kwan-Hwa;Cho, Chang-Min;Han, Jin-Wook
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.41 no.2
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    • pp.127-133
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    • 2013
  • In this paper, the study for the manufacture of the integrated composite wing is performed. The wing has a pivoting structure and high aspect ratio to increase lift drag ratio. The wing is designed with carbon fiber composite because the wing needs to be light and have sufficient strength and stiffness to satisfy structural design requirements. The number of structural members is decreased by part integration to reduce manufacturing cost and the wing is manufactured with the integrated molding process by an autoclave. The material properties are identified by the coupon tests and the structural strength and stiffness are verified through the component tests.

A Comparison Study of Wing Leading Edge Skin Models in Small Composite Solar-Powered UAVs (소형 복합재 태양광 무인기 윙 리딩에지스킨 모델 비교 연구)

  • Yang, Yong-Man;Kim, Yong-Ha;Kim, Jong-Hwan;Kim, Young-In;Lee, Soo-Yong
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.30 no.5
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    • pp.445-452
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    • 2017
  • The wing leading edge skin in this research is an essential structural factor for improving wings' aeromechanical functions, protecting the interior elements of the wings from external damage including birds, and navigating planes safely. The study compared and reviewed models manufactured for optimal light-weight wings of composite UAVs. It compared and investigated displacement forms of torsion loads through finite element analysis using MSC. Patran/Nastran. By confirming the improvement of light-weighting performance according to lamination type, thickness change and shape through torsion strength tests of each model, the research suggested the optimal light-weight wing leading edge skin for small composite UAVs.

A Study on Fatigue Life Design for Horizontal Axis Wind Turbine Composite Blade (수평축 풍력발전 시스템용 복합재 회전날개의 피로수명 설계에 관한 연구)

  • 공창덕;방조혁;정종철;강명훈;정석훈;류지윤;김기범
    • Journal of the Korean Society of Propulsion Engineers
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    • v.3 no.3
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    • pp.47-52
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    • 1999
  • Fatigue test is an essential procedure in the dynamic structure design. It is performed to confirm that the structure should safety the required life. In this study, fatigue life for 750㎾ class horizontal axis wind turbine composite blade was investigated. Required fatigue stress was calculated by fan Bond's empirical equation and S-N linear damage method. Fatigue load for FEM analysis was calculated using load spectrum through experiments and Spera's method. Service fatigue stress was obtained by FEM with the calculated fatigue load. From comparison of the fatigue stresses, fatigue life over 20 years was confirmed.

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중형 수평축 풍력발전용 복합재 회전날개의 특수 하중조건을 고려한 안전성 평가에 관한 연구

  • 공창덕;김인권;방조혁;정종철;강명훈
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2000.11a
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    • pp.27-27
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    • 2000
  • 본 연구에서는 풍력발전용 복합재 회전날개의 개념설계 및 상세 설계 과정에서 고려하지 않았던 특수 하중 조건에 대한 유한요소해석을 통해 회전날개의 구조적 안전성을 확인하였다. 하중조건으로는 IEC1400-1 국제규격을 기초한 GL 인증규격에 정의된 것으로 대기온도변화에 의한 열 응력 효과로 $40^{\cire}$ 에서 경화시킨 후 운용되는 환경조건이 $-20^{\cire}$ 인 경우를 고려하였으며, 실제 운용중의 회전날개 표면에 발생 할 수 있는 결빙에 따른 하중증가 효과, 그리고 풍력발전기의 급작스런 정지와 정상 작동 중에 순간적인 돌풍 및 발전기 고장 등으로 발생되는 동적 하중증가 효과 등을 고려하였다.(중략)

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