• 한국정밀공학회지
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• 제21권10호
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• pp.42-49
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• 2004

Electrical discharge machining (EDM) is one of the most extensively used non-conventional material removal process. The recent trend in reducing the size of product has given micro EDM a significant amount of research attention. Micro EDM is capable of machining not only micro holes and micro shafts as small as a few micrometers in diameter but also complex three dimensional micro cavities. But, longitudinal tool wear by electrical discharge is indispensable and this affects the machining accuracy in micro EDM process. Therefore, newly developed tool wear compensation strategy called round trip method is suggested and verified by experiment. In this method, machining depth of cut, overlap effect and critical travel length are also considered.

• 한국레이저가공학회:학술대회논문집
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• 한국레이저가공학회 2006년도 춘계학술발표대회 논문집
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• pp.123-128
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• 2006

We constructed a micro-patterning system that build patterns on a photoresist coated wafer using laser direct writing system. Confocal microscope system was adapted for real-time auto-focusing of the laser writing lens to generate lines of uniform width.

• 한국기계가공학회지
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• 제13권6호
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• pp.139-144
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• 2014

As a result of a mismatch of the residual stress between both sides of the silicon wafer, which warps and distorts during the patterning process. The accuracy of the warpage measurement is related to the calibration. A CCD camera was used for the calibration. Performing optimization of the error function constructed with phase values measured at each pixel on the CCD camera, the coordinates of each light source can be precisely determined. Measurement results after calibration was performed to determine the warpage of the silicon wafer demonstrate that the maximum discrepancy is $5.6{\mu}m$ with a standard deviation of $1.5{\mu}m$ in comparison with the test results obtained by using a Form TalySurf instrument.

• 한국정밀공학회지
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• 제26권9호
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• pp.53-57
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• 2009

There are technical requirements to manufacture large size functional parts with not only simple geometries like a flat or spherical surface but also sculptured geometries. In addition, the required machining accuracy for these parts is becoming more severe. In general, the form accuracy of machined parts is determined by the relative position between workpiece and tool during machining process. To improve machining accuracy the relative position errors should be maintained within the required accuracy. This study deals with the estimation and calibration of depth of cut using the AE signal in micro-machining. Also, this sensing technique can be applied to detect the initial contact between workpiece and tool.

• 한국기계가공학회지
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• 제20권3호
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• pp.33-39
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• 2021

This paper presents an optimized design technique that can satisfy the design input values. Numerical analysis was performed on the slope correction device based on the first design. The stress distribution was confirmed when the load specified as the design input value was applied, and design changes were introduced for parts for which the design safety factor did not meet the standard to ensure rigidity. And the results were verified through FEA.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1998년도 금형가공 심포지엄
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• pp.1-7
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• 1998

본 연구에서는 3차원 솔리드 모델러로부터 Modeling한 후 제작된 model 에 사용자가 원하는 측정 위치를 지정함으로써 자동적으로 측정용 NC Data를 얻을 수 있는 알고리즘을 설계하고 이를 Program화하였다. 3-D Modeler로서 Unigraphics를 사용하였으며, 공작기계는 FANUC Controller를 장착한 Machining Center이다. 측정용 센서는 접촉식 Probe를 사용하였다. 본 연구를 통하여 CAD시스템에서 구축된 Geomaatric Model로부터 직접 측정을 위한 NC data를 얻고 이 data를 가공후의 측정 Data와 비교하여 봄으로써 제품의 가공정밀도를 확인해 볼 수 있으며, 가공시의 간섭 check, 잔삭가공여유, 과절삭등 다양한 정보를 얻을 수 있을 것이다. 향수 지속적인 연구개발을 통하여 data의 통계처리 및 공작기계의 오차 보정등을 고려하여 줌으로써 기계상에서의 측정 data에 대한 신뢰도를 구축할 수 있을 것으로 사료된다.

• 한국정보과학회:학술대회논문집
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• 한국정보과학회 2007년도 가을 학술발표논문집 Vol.34 No.2 (C)
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• pp.185-190
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• 2007

대용량의 자료가 생산됨에 따라 데이터를 효율적으로 저장, 관리, 이용할 수 있는 데이터 웨어하우스의 역할이 중요하게 되었고, 그에 따라 자료 처리 기법의 개발은 필수 과제가 되었다. 품질 평가와 오류 판단, 결측 보정의 자료 처리 과점은 자료의 신뢰도를 판단하고 활용도를 높일 수 있는 과정으로 매우 중요하다. 본 논문에서는 우리나라의 실제 교통상황을 반영하고 평가 기준의 오차를 줄이면서 더욱 간단 명료한 평가 계산식을 도입하여 효율적인 품질평가와 오류판단, 결측 보정의 자료 처리 기법을 제안한다. 또한 오류 판단 기준에 새로운 파라미터론 도입하여 교통 연구자의 요구 사항을 반영할 수 있게 하였다. 결측 보정 과정은 여러 기법을 연구하고 기존의 결측 보정 기법에 입력 변수를 추가하여 실제 대용량의 교통 자료에 적용하였다. 그리고 교통 자료가 저장되는 데이터베이스에 직접 접근하여 결측 보정과정을 수행하도록 PL/SQL로 구현하였으며, 이를 통해 교통 연구자에게 쉽고 다양한 방법으로 결측 보정을 수행하고 그 결과를 이용하여 다양한 교통 정보를 가공할 수 있는 환경을 제공하였다.

• 한국기계가공학회지
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• 제14권4호
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• pp.43-48
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• 2015

A focal length-correcting lens called the F-theta lens is required to compensate for the different focus on spot size due to the deflected incident laser beam. The F-theta lens was designed by the ray tracing method and fabricated by a 3D printer with polymer-based material. The designed F-theta lens is able to compensate for the focus on spot size by an incidence angle of 0 to 2 degrees. Based on the analysis of the simulation, there was almost no aberration in the $0^{\circ}C$ incidence angle, and the maximum of $50{\mu}m$ of aberration was observed at the incidence angle of $2^{\circ}$. Diffraction-encircled energy was analyzed to characterize the designed optics, and an image simulation was performed to confirm the actual image resolution.

• 한국기계가공학회지
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• 제14권4호
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• pp.49-54
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• 2015

The fabrication of a focal length-correcting lens called the F-theta lens was performed by a 3D printer. The fabricated lenses were characterized by transmittance and reflectance measurements. The optical properties of the lens, such as scattering or transmittance efficiency, were analyzed with respect to the wavelength (red, green, and blue) and the surface roughness of the lens. There was almost no shape aberration on the focus location of 0 degrees, but elliptical focus shapes were found at 1 and 2 degrees of the laser incidence angle. The developed process is expected to be used for the quick fabrication of lenses with low costs and quick turn-out. By improving the surface roughness during postprocessing, the optical properties are expected to be comparable to commercial lens quality.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2010년도 춘계학술대회 논문집
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• pp.641-642
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• 2010